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Manufacturers & Exporters
We are the high quality wood dust collector manufacturers for all kind of wood dust and fine dust collection in furniture industry. Our dust collectors are used to attach with wood CNC router, CNC wood carving machine, wood turning lathe machine, plywood cutting machine, surface planner, Edge bander, Blade grinder for dust collection applications. cleantek manufacturing wood dust collector for various wood processing industry.
Wood and plywood cutting dust can pose several problems in industrial settings. Some of the key issues associated with wood and plywood cutting dust in industries as following. Inhaling wood and plywood dust can lead to serious health problems. It may contain hazardous substances such as formaldehyde, volatile organic compounds and Toxic chemicals used in wood treatments. Prolonged exposure can result in Respiratory issues, Eye and Skin irritation, and even long-term conditions like Asthma and Allergies.
Fire Hazard: Wood and plywood dust are highly combustible. If not properly managed, accumulations of dust in industrial settings can become a significant fire hazard. A spark or heat source can ignite the dust, leading to fires or explosions.
Equipment Damage: Dust can accumulate on machinery and equipment, reducing their efficiency and lifespan. It can clog ventilation systems, damage motors, and interfere with the proper functioning of moving parts, leading to costly repairs and downtime.
Housekeeping Challenges: Maintaining a clean and safe workspace becomes challenging in the presence of wood and plywood dust. Dust settles on floors, surfaces, and in hard-to-reach areas, requiring frequent cleaning and increasing maintenance costs.
Environmental Concerns: Dust generated from wood and plywood cutting can have environmental implications. It can contribute to air pollution if not properly controlled and can potentially contaminate soil and water if it gets discharged into the environment.
Compliance Issues: Industries must adhere to regulations and safety standards regarding dust control and workplace safety. Failure to comply with these regulations can result in fines, legal liabilities, and damage to a company's reputation.
Worker Productivity: Dust can reduce worker productivity as it creates an uncomfortable and potentially hazardous working environment. Workers may need to take more frequent breaks or protective measures, slowing down production.
To avoid these problems, industries should implement effective dust control measures such as dust collection systems, proper ventilation, personal protective equipment (PPE), and regular maintenance. Additionally, adherence to safety regulations and ongoing employee training are crucial for minimizing the risks associated with wood and plywood cutting dust in industrial settings.
Efficient Filtration Design: The dust collectors are equipped with highly efficient filtration systems that ensure thorough capture of even the finest dust particles, maintaining a clean and safe working environment.
Outstanding Dust Extraction Force: These units boast powerful suction capabilities, providing exceptional dust extraction force to effectively collect wood dust from various woodworking machines.
Minimum Dust Emission Level: Designed to minimize dust emissions, our dust collectors ensure that almost all dust is captured, reducing airborne particles and improving air quality in the workshop.
Continuous Operation 24/7: Built for durability and reliability, our dust collectors can operate continuously around the clock, meeting the demands of high-production environments.
Efficient Cleaning System: The integrated cleaning system allows for easy maintenance and ensures that the filters remain unclogged and effective, enhancing the overall efficiency of the dust collection process.
Cost-Efficient Solution: Our dust collectors provide a cost-effective solution for wood dust management, combining high performance with low operating and maintenance costs.
Modular Built Design: Featuring a modular design, these dust collectors can be easily configured and expanded to meet the specific needs of different woodworking operations.
Mobile Use in the Workshop: Designed for flexibility, our dust collectors are portable and can be easily moved around the workshop, allowing for versatile use with various woodworking machines and setups.
Efficient Filtration Design: Enjoy a cleaner and healthier work environment with our advanced filtration system that effectively captures even the smallest dust particles.
Outstanding Dust Extraction Force: Experience superior dust collection performance with powerful suction that ensures thorough extraction of wood dust from your equipment.
Minimum Dust Emission Level: Maintain excellent air quality in your workshop with our dust collectors, designed to significantly reduce dust emissions and prevent airborne particles.
Continuous Operation 24/7: Benefit from uninterrupted production with our durable dust collectors, built to operate continuously without the need for frequent breaks or downtime.
Efficient Cleaning System: Save time and effort on maintenance with our efficient cleaning system that keeps the filters clean and the dust collector operating at peak performance.
Cost-Efficient Solution: Reduce operational costs with our economical dust collectors that combine high efficiency with low maintenance and energy expenses.
Modular Built Design: Adapt to changing needs with our modular design that allows for easy customization and expansion to fit various woodworking processes and shop layouts.
Mobile Use in the Workshop: Increase flexibility and convenience in your workspace with our portable dust collectors that can be easily moved and positioned as needed for different machines and tasks.
The furniture industry often faces significant challenges due to the accumulation of dust and debris within manufacturing facilities. This buildup poses various dangers to both the workers and the machinery, necessitating effective solutions like Industrial vacuum cleaners, such as those offered by Cleantek. Dust particles generated during woodworking, sanding, or cutting processes can contain harmful substances like wood particles, formaldehyde, or other volatile organic compounds. Prolonged exposure to such particles can lead to respiratory issues, allergies, and in severe cases, occupational diseases like asthma or bronchitis among workers.
Cleantek manufacturing wood dust collector machine for various fine dust collection and wood dust collection applications. These models available in various models like Single bag dust collector, Double bag dust collector, Centralized dust collector. Cleantek manufacturing wood dust collector filters and Spare parts are available as per client requirements. Cleantek manufacturing wood dust collector with with cyclone separator. This cyclone system reduce the load to filter bags due to 70 % of big debris are collected in the cyclone separator it is cyclone separator model attached unit for dust extraction.
SN | Parameters | DCWD100 |
1 | Motor | 0.75 kw |
2 | Power Input | 415 V / 50 hz |
3 | Airflow | 1000 m3/Hr |
4 | Vacuum | 100 mm of WG |
5 | Dust Bag |
Ф 400 X600 mm x 2 no’s |
6 | Weight | 45 kg |
7 | Inlet diameter | Ф 100 mm |
Efficient Dust Control in Home Interiors Manufacturing with Cleantek Dust Collectors
Client Profile
The client is a prominent manufacturer of high-quality furniture and interior products, specializing in:
Products:
Manufacturing Equipment:
The client utilizes advanced machinery for precision work, including CNC Routers, Drilling Equipment, Beam Saws, Drum Sanders, Edge Banders, Table Saws, Lathe Machines, and CNC Machines for cabinet and door making.
Challenge
The client faced significant challenges due to the high volume of fine dust generated during the manufacturing process. Machines like CNC routers, drum sanders, and table saws produce substantial airborne dust, particularly during door and cabinet production. This dust accumulation negatively impacted:
Solution: Cleantek Dust Collectors
Cleantek designed and supplied its DCWD series dust collectors tailored to meet the client’s requirements:
Implementation
Cleantek’s engineering team worked closely with the client to assess their production workflow and identify critical dust-generating points. The DCWD dust collectors were strategically installed to ensure optimal dust extraction across the manufacturing floor
Results
Client Feedback:
The client expressed satisfaction with the performance of Cleantek brand DCWD dust collectors, stating that the solution effectively addressed their dust control challenges. They appreciated Cleantek customized approach and timely delivery.
Cleantek DCWD series dust collectors provided an efficient and reliable solution for the client’s dust management needs, ensuring a healthier workplace, safer operations, and improved productivity. This successful implementation highlights Cleantek’s commitment to delivering tailored industrial cleaning and pollution control solutions to its customers.
