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Electrostatic oil mist collector

Electrostatic oil mist collector

₹ 1,15,000.00 (* Price depends on Variant and features and subjected to change based on requirements)
  • Model Number:
     
  • MCE300
  • Make:
     
  • India
  • User Ratings:
     
  • 4.4 (in 145 reviews)
The Cleantek electrostatic oil mist collector operates on the principle of electrostatic precipitation.

Cleantek electrostatic Oil Mist Collectors are specialized devices designed to effectively remove oil mist, fumes, and particulates generated during machining, metalworking, and other industrial processes. These collectors are crucial in maintaining a clean and safe working environment while preserving machinery and tools.

 

  • DESCRIPTION
  • INFORMATION
  • Product Video
  • Technical Specifications
  • Installation Images
  • CASE STUDY
  • FAQ

Electrostatic Oil Mist Collector manufacturers:

 

Cleantek Oil mist collectors are essential for maintaining a clean and safe working environment in CNC machine shops. These collectors help in removing airborne oil mist, coolant mist, and other particles produced during machining operations.

 

Cleantek Oil Mist Collector for CNC Machines:

 

CNC machining processes often generate potentially harmful oil mist and airborne particles, which can pose significant health risks to employees and increase maintenance challenges for machines. Cleantek  advanced Oil Mist Collector effectively collects, purifies, and controls oil mist, ensuring a safe and productive working environment in industries like turning, milling, drilling, and wet grinding.

 

Key Benefits and Features:

 

Health and Safety:

  • Collects and filters harmful oil mist particles, protecting workers from respiratory problems like rhinitis, bronchitis, and other lung-related health issues.
  • Prevents eye, nose, and throat irritation caused by smaller oil mist particles settling in the lungs.
  • Reduces the risk of accidents from oil settling on the factory floor, enhancing workplace safety

 

Efficiency and Performance:

  • Ensures a hygienic and pollution-free environment with a four-stage filtration system, including optional HEPA filters for dry smoke control.
  • Increases production efficiency by maintaining cleaner air and reducing machine downtime.
  • Equipped with high-quality continuous-duty induction motors and digitally balanced impeller fans for low vibration and noise operation.

 

  Durability and Maintenance:

  • Features a long filter life with easy cleaning and replacement.
  • Incorporates a two-stage pre-filter and a high-efficiency electrostatic filter integrated with charging and collection cells.
  • Includes a post-filter with a carbon filter for enhanced air purification.
  • Provides a filter clog signal with green and red light indications for optimal operation monitoring.
  • Designed with easy access doors and an automatic power cut-off for safe maintenance.
  • Oil Mist Management:
  • Includes a 2-way oil draining port and accessories for effective oil removal.
  • The powerful centrifugal oil mist separator reduces CNC machine maintenance costs by filtering particles and oil in the air, thereby minimizing wear and tear on machine parts.
  • Made in India Quality:
    • Backed by 19 years of R&D expertise in air purification technology.
    • Built with high-quality electrical components for reliable performance.
    • Offers all-India sales and service support for consistent customer satisfaction.
  • Optional Features:
    • Optional HEPA filter unit for controlling dry smoke emissions.
    • Additional silencer unit for quieter operations.

Why Choose Cleantek Oil Mist Collectors?

Cleantek oil mist collectors ensure cleaner air quality, reduced health risks, and increased productivity in CNC machining environments. By addressing both employee safety and machine efficiency, Cleantek delivers a comprehensive solution to industrial air pollution challenges.

 

For reliable and efficient oil mist management, Cleantek Made in India oil mist collectors are the ideal choice, offering superior filtration technology, ease of maintenance, and robust build quality.

 

Filtration Efficiency: Cleantek Oil mist collector with high-efficiency filters capable of capturing small particles effectively. HEPA (High-Efficiency Particulate Air) filters or specialized mist filters or ESP filters are used. This mist collector has adequate airflow capacity to handle the volume of mist produced by your CNC machines. Our mist collector is compact collector, prioritize units designed to fit in limited spaces without compromising efficiency. Our mist collector filters easy clean and washable. Some of our mist collector model fitted with washable or longer-lasting filters.

 

Electrostatic Working Diagram

Low noise generated by the collector as it operates, especially if the CNC machines are in a noise-sensitive environment. We offer additional features such as variable speed controls, automatic monitoring, and alarms for filter replacement or system malfunctions.

 

How Electrostatic oil mist collector works ?

 

Capture: The polluted air containing oil mist is drawn into the collector unit through an intake mechanism.

 

Ionization: Inside the collector, the air passes through a series of ionization wires or plates. These wires or plates are charged with a high voltage, typically in the range of several thousand volts. As the air passes through this ionization zone, the oil mist particles in the air become electrically charged.

Electrostatic oil mist collector manufacturers

Attraction: The charged oil mist particles are then attracted to a collection surface, usually made of metal plates or tubes, which carry the opposite electrical charge. This attraction is due to the principle that opposite charges attract each other.

 

Collection: Once the oil mist particles are attracted to the collection surface, they adhere to it and are effectively removed from the air stream. Over time, these particles accumulate on the collection surface and form a layer of oil, which can be periodically cleaned or drained from the unit.

 

Clean Air Release: The now-cleaned air is then released back into the environment, significantly reducing the concentration of oil mist particles and improving air quality. This process effectively removes oil mist from the air using electrostatic forces, making it an efficient method for industrial applications where oil mist pollution is a concern, such as metalworking, machining, and other manufacturing processes.
 

Features

  • Superior filtration and Suction power
  • Integral silencers for quiet running
  • Four step filtration: Electrostatic/ACF/PRE/SS FILTER
  • Filter efficiency 99.97 % @ 0.3 microns
  • Low maintenance Filters
  • Activated carbon Gas / Odor filter media
Mist collector manufacturers
  • Easy to replace the gas filters 
  • Powder coated steel construction
  • Electrical control panel
  • Warranty for 1 year from the date of installation

Benefits

  • Compact Size
  • Airflow Capacity
  • Easy Maintenance and Filter Replacement
  • Low Noise Level

Coolant mist Collector exporters:

 

Cleantek design and manufacturing mechanical / electrostatic Oil Mist Collection systems for CNC machine oil fume killer and fine mist collection. We are the well known company manufacturing Oil  Mist Collector Manufacturers in India to extract the oil smoke and coolant mist.

 

By removing oil mist and particulates from the air, these collectors significantly enhance indoor air quality, creating a safer and healthier working environment for employees.Minimizing the accumulation of oil mist on machinery and tools helps prolong their lifespan and reduces maintenance costs.Minimizing the accumulation of oil mist on machinery and tools helps prolong their lifespan and reduces maintenance costs.These systems aid in complying with environmental and occupational health regulations by reducing emissions and maintaining a clean workspace. 

 

Cleantek Oil Mist Collectors are specialized devices designed to effectively remove oil mist, fumes, and particulates generated during machining, metalworking, and other industrial processes. These collectors are crucial in maintaining a clean and safe working environment while preserving machinery and tools.

 

SN

Parameters

MODEL FE100ES

1

Motor

0.75 kw

2

Voltage / Hz

415 V/ 50 Hz

3

Airflow

1000 m³/Hr 

4

Filtration Stage

 

  1. Pre Filter
  2. Fine Filter
  3. Electrostatic filter
  4. Activated carbon filter

5

Filtration Efficiency

99 %

6

Duty

Continous duty

7

Suction inlet

Ф 100 mm

8

Insulation class

F

9

Motor protection

IP 55

Electrostatic oil mist collector
Electrostatic oil mist collector Image

Case Study: Cleantek CNC Oil Mist Collector Installation at Camshaft Manufacturing Company, Bangalore:

 

A leading camshaft manufacturing company in Bangalore, specializing in high-quality automobile camshafts, faced a significant challenge due to the widespread oil mist generated during their production processes. This oil mist, caused by metalworking fluids used in milling, turning, grinding, and drilling, posed a serious hazard in the workplace. Not only did it create a greasy and unsafe environment, but it also contributed to health issues among the operators, such as eye and skin irritation, shortness of breath, and potential respiratory problems.

 

Oil fume mist collector

Recognizing the urgency of the situation, Cleantek was approached to provide a solution. After conducting a thorough study of the company's manufacturing processes and the oil mist problem, Cleantek recommended and installed their Electrostatic Precipitator model oil mist filtration system.

 

This advanced filtration system effectively controlled 100% of the oil mist, preventing its spread into the workplace atmosphere. The benefits were immediate:

 

  • Improved air quality in the workshop, leading to a healthier and safer environment for the operators.
  • Enhanced operator comfort and safety, as they no longer experienced irritation or respiratory symptoms.
  • Increased productivity, as workers could now focus on their tasks without the discomfort caused by oil mist.
  • Cost savings on cleaning and maintenance, as oil mist accumulation on surfaces and equipment was eliminated.

 

Thanks to Cleantek's solution, the company not only met its safety standards but also improved overall operational efficiency. The employees expressed their satisfaction with the new system, which has become an integral part of their daily operations.

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