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EDM Wire Fume Extractor

EDM Wire Fume Extractor

₹ 1,15,000.00 (* Price depends on Variant and features and subjected to change based on requirements)
  • Model Number:
     
  • EDMFE100
  • Make:
     
  • India
  • User Ratings:
     
  • 4.8 (in 145 reviews)

Electrical Discharge Machining (EDM) is a widely used manufacturing process that employs electrical sparks to shape metals, particularly hard materials. While EDM is highly effective, it also produces hazardous by-products, most notably EDM fumes. These fumes consist of vaporized materials from the workpiece and the dielectric fluid, often containing harmful particles such as metals, oils, and organic compounds.

  • DESCRIPTION
  • INFORMATION
  • Product Video
  • Technical Specifications
  • Installation Images
  • CASE STUDY
  • FAQ

Components of EDM Fume:

 

EDM fume typically includes:

  1. Metal particles: Vaporized from the workpiece, potentially containing hazardous metals like tungsten, chromium, or copper.
  2. Polycyclic Aromatic Hydrocarbons (PAHs): Formed when oil-based dielectric fluids are vaporized at high temperatures.
  3. Fine particulate matter (PM2.5 or smaller): These particles are easily inhaled and can penetrate deep into the lungs.

 

Dangers of EDM Fumes:

 

Respiratory Issues: Inhaling EDM fumes can lead to short-term respiratory irritation, such as coughing and throat irritation. Long-term exposure to fine particulate matter and metal fumes can cause more severe health problems like chronic bronchitis, asthma, or even lung damage.

 

Toxicity of Metal Particles: EDM fumes often contain metal particulates that are hazardous when inhaled. Metals like chromium, nickel, and cadmium are known to be toxic or carcinogenic. Exposure to these substances can increase the risk of lung cancer and other respiratory diseases.

 

Oil Mist Exposure: The use of oil-based dielectric fluids during EDM can produce oil mist, which is a known occupational hazard. Prolonged exposure to oil mist can result in lung disorders and skin irritation. In extreme cases, it may contribute to more serious conditions like lipoid pneumonia.

 

Cardiovascular Risks: Fine particulate matter (PM2.5) in EDM fumes can aggravate cardiovascular conditions. Long-term exposure is associated with increased risk of heart diseases, stroke, and hypertension.

 

Environmental Hazards: EDM fumes, when not properly controlled, contribute to air pollution within the workplace, which can affect both workers and the surrounding environment. The release of toxic particles into the atmosphere poses environmental hazards if not mitigated with proper fume extraction systems.

 

EDM fume and mist extraction

Controlling EDM Fumes:

 

Effective mitigation of EDM fume exposure involves using fume extraction systems or air filtration systems, such as fume extractors. These systems capture and filter the hazardous particles and oil mist before they can disperse into the air.

 

Electrostatic Precipitator Filtration for EDM Fumes:

Electrical Discharge Machining (EDM) produces hazardous fumes containing fine metal particles and oil mist, posing serious health and environmental risks. One effective solution to control these emissions is the use of an electrostatic precipitator (ESP) for fume filtration. ESP technology is particularly suited for capturing fine particulates and mist that are challenging to remove with traditional filters, making it ideal for filtering EDM fumes.

 

How Electrostatic Precipitators Work:

 

An electrostatic precipitator operates by applying an electrostatic charge to the particles in the fumes as they pass through the system. 

 

Ionization: The EDM fumes enter the ESP and pass through an ionization section where high-voltage electrodes impart a negative or positive charge to the particles in the gas stream.

 

Collection: The charged particles then move toward collection plates, which are oppositely charged. The charged particles adhere to these plates, effectively removing them from the airflow.

 

Removal: The collected particles on the plates are periodically cleaned off, either automatically or manually, preventing re-entrainment into the air.

 

This method allows ESPs to efficiently capture very fine particulates, even down to sub-micron levels, which is critical for EDM fumes that contain extremely small metal particles and oil droplets.

 

Benefits of Electrostatic Precipitators for EDM Fume Filtration:

 

High Efficiency in Capturing Fine Particles: ESPs are highly effective at capturing fine particulate matter, including sub-micron particles that are often present in EDM fumes. These systems can achieve filtration efficiencies of over 99%, ensuring that even the smallest hazardous particles are removed from the air.

 

Oil Mist and Smoke Removal: EDM processes often generate oil mist and smoke from dielectric fluids. ESPs are particularly efficient at capturing these aerosols, which are difficult for other types of filters (such as HEPA or fabric filters) to handle effectively. This prevents oil mist from settling on machinery or being inhaled by workers.

 

Cost-Effectiveness Over Time: Unlike traditional filters that require frequent replacement, the collection plates in an ESP are cleaned and reused, reducing the ongoing cost of filter replacements. This makes ESPs a cost-effective solution for long-term fume filtration in EDM processes.

 

Low Maintenance: ESP systems are designed for low maintenance since they do not rely on filter media that clog or degrade. Periodic cleaning of the collection plates is the primary maintenance requirement, which can often be automated.

 

Environmentally Friendly: Electrostatic precipitators are energy-efficient and produce minimal waste. Since the collected particles are removed from the plates and disposed of properly, there is less chance of releasing harmful materials back into the environment.

 

Applications in EDM:

 

Using an electrostatic precipitator for EDM fume filtration is particularly beneficial in industries such as automotive, aerospace, tooling, and metalworking, where EDM processes are commonly used. In these settings, ESP systems ensure a cleaner, safer work environment by reducing airborne contaminants that pose risks to both worker health and machine precision.

 

Cleantek's Electrostatic Precipitator Solutions:

 

At Cleantek, we offer advanced ESP filtration systems designed for efficient removal of EDM fumes. Our systems are engineered to capture fine metal particles and oil mist with high efficiency, ensuring compliance with occupational safety standards and providing a healthier workspace. By integrating our fume extraction systems with electrostatic filtration, we help industries maintain air quality while maximizing the lifespan of equipment and reducing health risks to workers.

 

For industries involved in EDM machining, implementing an ESP system not only ensures regulatory compliance but also improves overall productivity by minimizing machine contamination and reducing worker exposure to harmful fumes.

 

By using appropriate filtration technology and regularly maintaining the extraction systems, employers can protect workers from the harmful effects of EDM fumes and ensure compliance with workplace safety regulations.

Features

  • High-Efficiency Particle Capture: Captures particles as small as sub-micron size with over 99% efficiency.
  • Oil Mist Removal: Specially designed to filter oil mist and smoke generated by EDM processes.
  • Reusable Collection Plates: No need for frequent filter replacements; the plates are easy to clean and maintain.
  • Energy-Efficient: Low power consumption compared to traditional filtration systems.
  • Automatic Cleaning Options: Automated systems available for self-cleaning, reducing downtime and maintenance effort.
  • Durable Design: Long-lasting performance with corrosion-resistant materials.

Benefits

  • Improved Air Quality: Removes harmful fine particles, protecting workers from respiratory and cardiovascular risks.
  • Cost-Effective: Reusable collection plates reduce the cost of consumable filters over time.
  • Reduced Maintenance: Automatic cleaning systems minimize manual maintenance efforts.
  • Extended Machine Lifespan: Prevents oil mist and metal particles from settling on expensive equipment.
  • Environmental Compliance: Helps industries meet air quality and workplace safety regulations.
  • Flexible Design: Suitable for various industries, including automotive, aerospace, and heavy machining.

The electrostatic precipitator for EDM fumes offers a comprehensive solution for managing hazardous emissions in precision machining environments. With its ability to capture fine particulate matter, including sub-micron metal particles and oil mist, this system ensures a healthier workspace, increases machine longevity, and reduces downtime. Its low-maintenance design, combined with high filtration efficiency, makes it a preferred choice for industries requiring stringent air quality control.

 

Cleantek’s ESP systems are designed for continuous operation, capable of handling the heavy demands of large-scale industrial environments. Our solution is tailored to meet the specific needs of EDM processes, providing maximum filtration with minimal impact on energy consumption and workflow.

Parameter

EDMFE100

Power supply

415 V / 50 Hz

Power 

1 Hp

Airflow Capacity

1000 CMH

Filtration Efficiency

99% (for sub-micron particles)

Particle Size Captured

Sub-micron to larger particles

Airflow Capacity

Customizable (varies based on model)

Voltage Range

10kV to 100kV 

Oil Mist Filtration

Integrated system for oil mist removal

Cleaning Method

Manual cleaning

Power Consumption

Low energy consumption

Dimensions

Varies based on custom configurations

Material

Corrosion-resistant metals

Noise Level

< 70 dB

Installation

Floor-mounted / ceiling-suspended options

Maintenance Frequency

Periodic cleaning of plates; automated available

Operating Temperature

-10°C to 80°C

Warranty

2 years

EDM Wire Fume Extractor
EDM Wire Fume Extractor Image

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100% Made In India

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