FE300 Welding Fume Extractor

Portable welding Fume Extractor manufacturers and Exporters:

Cleantek portable welding fume extractors India, designed with NABL certified models and compliant with IS standards. Our extractors ensure safe working environments by effectively removing particulate matter, sulfur dioxide, nitrogen oxides, and carbon monoxide. Certification provided as per IS:11255 standards. A welding fume extractor is a device designed to remove harmful fumes, gases, and particulates generated during welding processes. When metals are welded, heated, and fused together, they produce fumes that contain various hazardous substances, including metal oxides, gases, and other potentially toxic elements. Welding fumes are a hazardous content of gases and particles. These are breathed in through the mouth and nose of workers in shop floor. Welding smoke extraction arm captures the smoke easily due to the 360-degree rotating design.

Effects of welding Fume:

• Chronic lung problems (bronchitis, pneumonia, asthma, emphysema, silicosis)
• Lung cancer
• Cancer of the larynx
• Cancer of the urinary tract
• Other health problems that may be related to welding fumes are:
• Skin diseases
• Hearing loss
• Gastritis, ulcers of the stomach
• Kidney damage
• Heart disease
   

The extractor works by suck the contaminated air and passing it through filters or other purification systems to capture and remove the fumes and particles. It helps in maintaining a cleaner and safer work environment by reducing the risk of inhaling hazardous fumes, thus protecting the health of welders and other personnel in the vicinity.

Factors that affect worker exposure to welding fume: 

• Type of welding process
• Base metal and filler metals used
• Welding rod composition
• Location (outside, enclosed space)
• Welder work practices
• Air movement
• Use of ventilation controls
   

The use of a welding fume extractor is crucial in various industries where welding is a common practice, such as manufacturing, construction, automotive, and metalworking. It aids in compliance with occupational health and safety regulations by minimizing exposure to harmful welding fumes, promoting better air quality, and safeguarding the well-being of workers.
 

Discover the convenience of our cleantek portable welding fume extractor. Compact yet powerful, our extraction system ensures a safer work environment by effectively removing harmful fumes and particulates. Easy to maneuver and designed for efficiency, it offers unmatched versatility for welding projects of any scale. Explore reliable fume extraction on the go.

Cleantek takes pride in offering top-tier portable welding fume extractors, which are now certified by NABL (National Accreditation Board for Testing and Calibration Laboratories) for their outstanding performance and filtration efficiency. This certification is a testament to our commitment to providing high-quality, reliable, and safe solutions for managing welding fumes in industrial environments.

1. NABL Certification:

Our portable welding fume extractors have undergone rigorous testing in NABL-certified labs, ensuring they meet the highest standards of performance and filtration. This certification guarantees that our extractors effectively capture and filter harmful welding fumes, providing a safer working environment for your employees.

2. Superior Filtration Efficiency:

Equipped with advanced multi-stage filtration systems, Cleantek's portable welding fume extractors are designed to remove even the finest particulate matter and toxic gases generated during welding operations. This high level of filtration not only protects workers' health but also helps maintain air quality in your facility.

3. Portable and Versatile Design:

Our welding fume extractors are designed with portability in mind, making them easy to move around different workstations. Whether you're working in a confined space or a large workshop, Cleantek’s portable fume extractors can be positioned exactly where they're needed, providing flexible and efficient fume management.

4. Energy-Efficient Operation:

Cleantek's portable welding fume extractors are engineered for energy efficiency, helping to reduce your operational costs without compromising on performance. Their powerful yet efficient motors ensure optimal suction power while minimizing energy consumption.

5. Compliance with Safety Standards:

By choosing Cleantek’s NABL-certified welding fume extractors, you’re not only ensuring the safety of your workforce but also complying with stringent occupational health and safety regulations. Our extractors help you meet legal requirements for fume management, reducing the risk of penalties and enhancing your company's reputation for safety.

Cleantek’s portable welding fume extractors, certified by NABL, represent the pinnacle of quality and reliability in fume extraction technology. With their superior filtration capabilities, portability, and energy efficiency, they are an essential tool for any industrial operation that prioritizes worker safety and environmental responsibility. Trust Cleantek to provide the certified solutions you need to keep your workspace safe and compliant.

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Welding Fume Extraction – Importance, Process & Filter Classification:

Welding fume extraction plays a vital role in industrial manufacturing to maintain clean air quality and safeguard worker health. During welding operations, harmful fumes, fine particulates, and toxic gases are released. Continuous exposure to these contaminants can lead to severe respiratory diseases, cancer risks, and long-term health complications for welders and surrounding personnel.

Why Welding Produces Harmful Fumes:

Welding methods that use consumables—such as MIG (GMAW), TIG (GTAW), Stick Welding, Arc Welding, and Flux-Cored Welding—generate a higher level of fumes. Most welding fumes originate from the welding wire or electrode used in the process.
Even Laser Welding and Resistance Welding, though producing fewer fumes, can emit hazardous gases when working with galvanized or coated metals, releasing zinc oxide and other toxic compounds.

Welding Fume Extractors & Hood Systems:

Welding fume extraction systems, including portable fume extractors and centralized fume extraction units, are essential safety equipment in metal fabrication, automotive workshops, foundries, and heavy manufacturing facilities.
A weld fume hood captures fumes directly at the source, preventing toxic pollutants from entering the worker’s breathing zone.

Welding Fume Filter Classes (W1, W2, W3):

W3 class filters are required where carcinogenic metal fumes are present. They ensure maximum removal of toxic airborne particles.

Types of Filters in Fume Extraction Systems:

Welding fume extraction systems typically use mechanical filters made of tightly woven fiberglass, cellulose, or polyester micro-fibres. The filters are pleated in a V-shaped pattern to maximize surface area for improved filtration efficiency.

Over time, filters become saturated with particulate matter. Indicators such as decreased airflow, higher pressure drop, or reduced suction efficiency signal the need for filter replacement.

How Welding Process Affects Fume Generation:

Different welding techniques generate varying levels of fumes:

The shielding gas composition, amperage, wire feed speed, and welding duration also influence fume output and filter replacement frequency.

Source Capture vs Ambient Welding Fume Extraction

• Source Capture Systems (preferred): Extract fumes directly at the welding point using fume extraction arms, suction nozzles, or downdraft tables.
• Ambient Air Filtration: Useful in large workshops or environments with intermittent welding, but must be designed to pull fumes upward and away from breathing zones.

Source capture is typically recommended for high-volume welding workplaces to maintain maximum operator safety.

Key Benefits of Welding Fume Extraction Systems

• Reduces exposure to carcinogenic metallic fumes and particulate pollutants
• Prevents respiratory diseases, cancer risks, and neurological disorders
• Improves workplace safety compliance (OSHA / ISO standards)
• Enhances welder comfort, visibility, and productivity