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Welding fumes are a hazardous contents of gases and fine dust particles.These are breathed in through the mouth and nose of workers in shop and work floor. World Health Organization point out lung cancer is caused by this welding fumes.Also gases in welding fumes present further risks to workers health.Very micro substances of welding dust and fume which can injure the respiratory tract, trigger asthma, suffocation, cancer risk etc.
Welding Fume Extractor used with suction arm to collect dust particles and fumes from welding process.So welding fume Extraction or exhaust is mandatory for all kind of welding and other kind of welding process.
Cleantek is a prominent manufacturer known for its advanced welding fume extractors with suction arm, designed to enhance workplace safety and environmental sustainability. Welding processes often produce hazardous fumes, welding smoke, and particulates that can pose significant health risks to workers. Cleantek welding fume extractors address this issue by providing effective and efficient solutions for welding fume extraction, capturing and filtering out these dangerous pollutants.
Cleantek manufactures a wide range of welding fume extractors, including dual arm welding fume extractors that can work with two suction points simultaneously. These machines are constructed with a larger filtration area to manage the dust load effectively. Each welding fume extractor features a three-layer/stage filtration system to achieve a 99% filtration level. Moveable wheels are fitted for easy relocation of the machine. The electrostatic filter assures a 99.9% filtration level at 0.3-micron level, while the pre-filter filters the fine dust and metal debris.
Activated Carbon filter / Charcoal filter hold the hazardous fine dust and fume particles. These filter to be replaced every 4 to 5 months once depends upon the working. Cleantek manufacturing centralized welding fume extraction for welding automation applications. Pipeline connects the each welding fume points to one centralized welding fume purifier.
Some short-term health effects of welding fume :
Other health problems that may be related to welding fumes are:
Welding fumes can pose significant health risks to individuals who are exposed to them. These fumes are a complex mixture of metal oxides, gases, and particles that are generated during the welding process. The specific health risks associated with welding fumes can vary depending on the type of welding, the materials being welded, and the conditions under which the welding is performed.
Employers and workers should be aware of the specific hazards associated with the welding processes and materials they work with and take the necessary precautions to protect their health and safety.
CLEANTEK Welding Fume Extractors crafted to rigorous quality benchmarks. Our extraction systems, employing suction arms, safeguard human health by eliminating welding smoke, ensuring a safe workspace. Not just that, they maintain machine purity, enhancing product integrity. Benefit from our punctual delivery commitments. Explore our diverse range, including portable, stationary models, self-supporting arms, custom ventilation, exhaust units, and centralized multipoint extraction for versatile applications.
Our welding fume extractors have been rigorously tested and certified by NABL-accredited laboratories, ensuring top-notch filtration and purification levels. Trust Cleantek for reliable and high-performance solutions that meet stringent industry standards.
A welding fume extractor is a device designed to remove harmful fumes, gases, and particulates generated during welding processes. When metals are welded, heated, and fused together, they produce fumes that contain various hazardous substances, including metal oxides, gases, and other potentially toxic elements. Welding fumes can lead to a range of respiratory problems, including acute and chronic conditions such as metal fume fever, bronchitis, and occupational asthma.
The fine particulate matter in welding fumes can irritate the respiratory system and lead to inflammation and reduced lung function. Some welding processes, such as welding on stainless steel or other metals containing chromium, nickel, or other toxic elements, can produce fumes that, if inhaled, may lead to metal poisoning. Prolonged exposure to these fumes can cause long-term health issues.
There is evidence to suggest that exposure to certain welding fumes, such as those from welding on mild steel, may be associated with an increased risk of lung cancer. Chromium and nickel fumes, in particular, have been linked to lung cancer when inhaled in large quantities over extended periods. Inhaling certain welding fumes, such as manganese, can lead to neurological issues, including manganese, which has symptoms resembling Parkinson's disease. Welders exposed to high levels of manganese fumes are at risk of developing these neurodegenerative disorders.
The extractor works by suck the contaminated air and passing it through filters or other purification systems to capture and remove the fumes and particles. It helps in maintaining a cleaner and safer work environment by reducing the risk of inhaling hazardous fumes, thus protecting the health of welders and other personnel in the vicinity.
The use of a welding fume extractor is crucial in various industries where welding is a common practice, such as manufacturing, construction, automotive, and metalworking. It aids in compliance with occupational health and safety regulations by minimizing exposure to harmful welding fumes, promoting better air quality, and safeguarding the well-being of workers.
SN | Technical Parameters | Welding Fume Extractor Model FE500E |
1 | Motor Power | 3.7 Kw |
2 | Type | Portable Model |
3 | Filtration Stage | Four Stage Filtration
|
4 | Suction Arm Diameter | Dia 200 mm |
5 | Cleaning Indication | Yes |
6 | Filtration Efficiency | 99.9 % |
Enhancing Worker Safety with Cleantek Welding Fume Extractor:
Client Overview
A renowned valve manufacturing company in Bangalore specializes in producing high-quality industrial valves. Welding is a critical process in their production, but it was causing significant health concerns for their workers due to the generation of heavy welding fumes.
The Challenge
The client faced the challenge of controlling welding fumes that not only affected the health and productivity of their workers but also posed compliance risks with workplace safety standards. Their existing setup lacked an efficient fume extraction system, resulting in poor air quality within the workspace.
Cleantek Approach:
The company approached Cleantek, a trusted name in industrial cleaning and pollution control solutions, for a comprehensive solution. After studying their facility and understanding the severity of the fume generation, Cleantek recommended the FE300 Welding Fume Extractor.
Solution: FE300 Welding Fume Extractor
The FE300 Welding Fume Extractor was specifically designed to handle high volumes of welding fumes efficiently. Key features of the system include:
Cleantek team installed the extractor at the welding stations and provided training on its usage and maintenance for the client’s team.
Results
Post-installation, the company experienced significant improvements:
Client Testimonial
"Cleantek” welding fume extractor has made a remarkable difference in our facility. The air quality has improved, and our workers feel much safer. We are highly satisfied with the FE300 and the professional support provided by Cleantek."
Cleantek FE300 Welding Fume Extractor successfully addressed the client's challenges, ensuring a healthier and safer workplace. This case highlights Cleantek expertise in delivering tailored solutions for industrial fume control and its commitment to enhancing workplace safety.
