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Wet Scrubber

Wet Scrubber

₹ 3,25,000.00 - ₹ 6,52,300.00 (* Price depends on Variant and features and subjected to change based on requirements)
  • Model Number:
     
  • WS1000
  • Make:
     
  • India
  • User Ratings:
     
  • 4.5 (in 105 reviews)
Cleantek Wet Scrubbers can handle a wide variety of pollutants, including dust, fumes, smoke, and gaseous contaminants. They are effective in removing both particulate matter and soluble gases from ex

Wet Scrubber:


Cleantek is an Technology leader in India Manufacturing all kind of Air pollution control equipment as well as Water Treatment air blowers. Cleantek design and manufacturing wet scrubber for acidic and highly hazardous fumes and dust extraction from industrial exhaust gases.Wet scrubbers are a air pollution control equipment used to remove a variety of air pollutants from exhaust gas from melting furnaces,plastic film making industries,Rubber processing industries etc...

 

Cleantek Wet scrubbers are commonly used in industries such as power plants, chemical manufacturing, steel mills, waste incinerators, and refineries, where emissions control is critical to meet environmental regulations and protect human health. They are often chosen because they can handle high-temperature and high-flow gas streams and are effective for a wide range of pollutants.

  • DESCRIPTION
  • INFORMATION
  • Product Video
  • Technical Specifications
  • Installation Images
  • CASE STUDY
  • FAQ

Wet Scrubber Working principle:

Wet scrubber


A partially enclosed cylindrical or rectangular shaped unit is made with fibre with special coating or non corrosive material.Liquid spraying from top of the scrubber unit and polluted gas stream distributed from bottom of the scrubber unit. 

 

Gas passed threw the Liquid spraying zone and here dust particles are removed from gas streams. This system also used for the fume absorption hence it is very useful in fume extraction system. It removes all air pollutants by inertia of diffusional impaction and reactions with absorbent. Pure air is moved top side and exhausted threw blower fan.

 

Cleantek Wet Scrubbers are designed for easy maintenance, with accessible components that simplify routine inspections and servicing.Cleantek Wet Scrubbers help industries comply with local and international air quality standards and regulations. This ensures that businesses can avoid fines and legal issues related to air pollution.

 

By effectively removing harmful pollutants from exhaust streams, Cleantek Wet Scrubbers contribute to a safer and healthier working environment for employees.

Features

  • More collection & neutralization of gas pollutants & solid particles
  • Hazardous fumes are collected
  • Easy maintenance
  • Minimum emission level
  • Compact in size & easy to operate
  • Handling with high temperature gases also
  • Wet scrubber price is comparatively low with other systems
  • Dust control level approximately Dust is < 10 mg/m3

Benefits

  1. High Efficiency: Achieves over 95% removal of air pollutants, ensuring cleaner emissions.
  2. Comprehensive Pollutant Removal: Effectively eliminates a variety of pollutants, including ammonia and particulate matter.
  3. Chemical Neutralization: Utilizes scrubbing liquids that react with pollutants to form non-volatile, less harmful compounds.
  4. Scalability: Designed to handle large volumes of air, making it suitable for industrial-scale operations.
  5. Regulatory Compliance: Helps facilities meet stringent environmental standards, avoiding fines and shutdowns.
  6. Odour Control: Significantly reduces unpleasant odours, improving the environment for workers and nearby communities.
  7. Health Benefits: Lowers the risk of respiratory issues among workers, leading to better health and reduced absenteeism.
  8. Improved Air Quality: Enhances overall air quality within and around industrial facilities.
  9. Enhanced Community Relations: Reduces complaints from nearby residents, fostering better community relations.
  10. Economic Savings: By preventing regulatory fines and improving worker productivity, the system can lead to cost savings.
  11. Robust Construction: Built to withstand harsh industrial environments, ensuring long-term reliability and performance.
  12. Ease of Maintenance: Designed for straightforward maintenance, minimizing downtime and operational disruptions.

Cleantek wet scrubbers can be effective in reducing ammonia emissions, their application in controlling ammonia gas specifically in composting operations might vary depending on the scale of the operation, the specific conditions, and the regulations governing emissions in that particular area. Ammonia gas dissolves or absorbs into the liquid. This process occurs due to the physical and chemical properties of both the gas and the liquid. Ammonia has an affinity for water and can readily dissolve in it.

 

Wet scrubbers are effective because they provide a large surface area for contact between the gas and the scrubbing liquid, facilitating the transfer of pollutants from the gas phase into the liquid phase. This method helps to neutralize or reduce the concentration of ammonia gas in industrial emissions or exhaust streams, aiding in environmental control and pollution mitigation efforts.

Ammonia Odour Arrest: A Wet Scrubber Success Story

 

Before Filtration:

 

In a large-scale mushroom processing plant, the pervasive problem of ammonia emissions posed significant challenges. Ammonia, a byproduct of manure and urine decomposition, not only produced an unbearable odour but also posed health risks to workers and nearby residents. Complaints from the community were mounting, and regulatory pressures for cleaner emissions were intensifying. The existing ventilation systems were inadequate in managing the high levels of ammonia, leading to poor air quality and frequent violations of environmental standards.

 

Challenges Faced:

 

  • Odour Control: The pungent smell of ammonia was spreading beyond the facility, causing discomfort and health issues.
  • Regulatory Compliance: The plant was struggling to meet environmental regulations on ammonia emissions.
  • Health Risks: High ammonia concentrations were causing respiratory issues among workers, leading to increased absenteeism and low morale.
  • Community Relations: Persistent odour problems were souring relations with the local community, risking the plant's social license to operate.

 

Implementation of the Wet Scrubber System

 

To address these issues, the plant management decided to invest in a state-of-the-art Cleantek wet scrubber system specifically designed for ammonia removal. Cleantek wet scrubbers work by passing the ammonia-laden air through a scrubbing liquid that reacts with the ammonia to neutralize it.

 

Key Features of the Cleantek Wet Scrubber System:

 

  • High Efficiency: Capable of removing over 95% of ammonia from the air.
  • Chemical Neutralization: Utilizes a scrubbing liquid that chemically reacts with ammonia to form ammonium salts, which are much less volatile and odorous.
  • Scalability: Designed to handle large volumes of air typical of industrial-scale operations.

 

After Filtration

 

The installation of the wet scrubber system brought about dramatic improvements:

 

  • Odour Reduction: The system significantly reduced ammonia odour, both within the plant and in the surrounding community. Air quality monitoring showed ammonia levels dropping to within safe and acceptable limits.
  • Regulatory Compliance: The plant consistently met environmental standards for ammonia emissions, avoiding fines and potential shutdowns.
  • Health Improvements: Workers reported fewer respiratory problems, leading to improved attendance and productivity. The overall working environment became much safer and more pleasant.
  • Community Relations: Complaints from the community decreased sharply, restoring the plant’s reputation and easing tensions with local residents.

 

Measurable Impact:

 

  • Health Statistics: Worker health reports indicated a 75% reduction in respiratory-related health issues.
  • Community Feedback: Surveys conducted in the nearby community showed a 90% decrease in odour-related complaints.
  •  

The successful implementation of the Cleantek wet scrubber system not only resolved the immediate issues of ammonia odour and regulatory compliance but also provided long-term benefits in terms of worker health and community relations. This case exemplifies how Cleantek advanced filtration technology can transform industrial operations, aligning them with both environmental standards and social responsibilities.

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