Smoke Wet Scrubber

Smoke Wet scrubbers can effectively remove formaldehyde from air emissions. They work by passing contaminated air through a scrubbing solution, often water or another liquid, which absorbs the formaldehyde molecules. The scrubbing solution reacts with the formaldehyde, neutralizing it or converting it into less harmful compounds.

However, the efficiency of a wet scrubber in neutralizing formaldehyde can depend on various factors such as the concentration of formaldehyde, the design and efficiency of the scrubber, the contact time between the air and the scrubbing solution, and the operating conditions.

It's important to ensure that the scrubber is properly designed and maintained to effectively neutralize formaldehyde and to comply with regulatory standards if used in an industrial or commercial setting.

Cleantek Wet Scrubbers provide an effective, reliable, and customizable solution for controlling air pollution in various industrial settings. With their high efficiency, durable construction, low maintenance requirements, and advanced technology, these scrubbers help industries meet regulatory standards, protect worker health, and minimize their environmental impact. Whether for small-scale operations or large industrial plants, Cleantek Wet Scrubbers offer a robust solution for maintaining air quality and ensuring sustainable industrial practices.
 

A prominent mosquito net manufacturing company faced significant challenges with hazardous fumes and steam emissions during the yarn manufacturing process. These emissions not only posed a risk to worker health but also affected the overall air quality in the facility, creating an uncomfortable and potentially unsafe environment. The client sought a solution that could effectively neutralize these fumes and protect their workers’ safety and comfort.

Challenges

During yarn manufacturing, the client’s processes emitted a mixture of steam and hazardous fumes that was difficult to control with standard ventilation systems. The existing setup struggled to capture and treat these emissions, leading to a build-up of irritants in the air. These fumes posed health risks to employees, impacted air quality, and compromised regulatory compliance for workplace safety standards.

Solution: Cleantek's Custom-Designed Wet Scrubber

Cleantek’s engineering team visited the client’s site to understand the specific needs of the manufacturing environment and analyze the nature of the fumes. After a thorough assessment, Cleantek designed and implemented a compact wet scrubber tailored to the client’s processes. This wet scrubber was engineered to:

• Capture and treat hazardous fumes and steam efficiently
• Neutralize harmful compounds in the fumes using a water-based filtration system
• Maintain compactness to fit seamlessly into the production floor layout
• Provide an easy-to-maintain solution suitable for continuous operation

Implementation

Cleantek’s team ensured seamless installation of the wet scrubber with minimal disruption to the client’s operations. The compact design allowed the scrubber to be integrated directly into the production line, close to the source of the fume emissions, maximizing efficiency.

Results

After installation, the compact wet scrubber completely neutralized the hazardous fumes and significantly improved air quality within the facility. The system’s performance exceeded expectations, providing the client with a safe, clean, and comfortable environment for employees. The client noted several key benefits:

• Complete Fume Neutralization: The hazardous emissions were effectively eliminated, reducing health risks for employees.
• Improved Air Quality: The air in the facility became noticeably cleaner and safer, enhancing employee morale and comfort.
• Regulatory Compliance: By controlling the emissions, the client was able to meet air quality and safety regulations more easily.

Client Feedback

The client expressed satisfaction with Cleantek’s solution, noting the dedication of the engineering team in understanding their needs and delivering a high-performance, compact solution that fit seamlessly into their operations. They are now considering further collaborations with Cleantek to enhance other areas of their manufacturing facility.

Cleantek’s custom-designed wet scrubber system provided a safe, effective, and compact solution to the mosquito net manufacturer’s fume challenges. This case highlights Cleantek’s commitment to designing tailored air filtration solutions that improve workplace safety and environmental compliance for industrial clients.