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We are the manufacturers of best Cyclone Carbon Dust Collectors Manufacturers in Chennai and Coimbatore. We Manufacturing Graphite carbon dust collector, Foundry Dust Collector, Cyclone Separators etc.
Dusty air enters tangentially into the cyclone separator and due to centrifugal force moves the big dust against the cone wall, out of the airstream, to bottom side storage unit. Air stream with some fine dust come out of the Cyclone top side and it is further connected to the filtration unit. In filtration unit all the fine dust are filtered and pure air is sent out to atmosphere. Dust Collectors are improve the air quality the clean environment in Factory shop floor area.
Cyclones are efficiently capture the dust from the machining process. Cyclone are called as Two stage dust Collector because in this process most of the bulk dust are collected in cyclone and very fine dust are collected in Bag filters or Auto-pulse Jet Filter Dust Collection System. Cleantek ensure a better working environment, higher quality end products for our customers.
The Cleantek Cyclone Dust Collector is engineered to provide superior dust collection performance in industrial settings. Utilizing advanced cyclone technology, this dust collector efficiently separates and captures dust and debris from the air, enhancing air quality and safety. Its robust construction and high-capacity design make it suitable for various applications, including woodworking, metalworking, and other dust-intensive processes. The system is easy to maintain and operates with minimal noise, ensuring a cleaner and more comfortable workspace.
Cyclone dust collectors are often employed as an initial stage collector or prefilter to manage heavy dust loads before directing the air to a primary collector such as a baghouse or cartridge collector. They are also utilized for product classification or material recovery in applications where only fine dust needs to be removed, allowing larger particles to be reclaimed and reintroduced back into the process.
By removing coarse particles from the gas stream, cyclones enable fabric filter collectors to handle only finer particles. This increases the efficiency and service life of the filters in baghouses or cartridge collectors, protecting your larger and more costly units from unnecessary wear and tear.
The incoming air containing dust particles enters the cyclone chamber tangentially, creating a dual airflow pattern. The main airflow spirals downwards due to centrifugal force, carrying most of the coarser dust particles with it. These heavier particles settle out of the airstream and fall directly into the collection bin positioned at the bottom of the cyclone. Simultaneously, a secondary airflow is created near the bottom of the cyclone, traveling upwards in a central vortex. This inner airflow carries the finer dust particles that weren’t separated in the primary stage.
Cyclone dust collectors are widely used in industries that generate large amounts of coarse dust, such as:
They are also used as precleaners to reduce the amount of larger particles entering primary collectors, improving overall system performance and filter life.
Explore the advantages of integrating cyclone dust collectors into your industrial dust collection system to enhance performance, efficiency, and safety. We are the manufacturers of best Cyclone Dust Collectors Manufacturers in Chennai and Coimbatore. We Manufacturing Foundry Dust Collector, Cyclone Separators. Dust Collectors are improve the air quality the clean environment in Factory shop floor area.
Cyclones are efficiently capture the dust from the machining process. Cyclone are called as Two stage dust Collector because in this process most of the bulk dust are collected in cyclone and very fine dust are collected in Bag filters or Auto-pulse Jet Filter Dust Collection System.
We are the manufacturers of best Cyclone Carbon Dust Collectors Manufacturers in Chennai and Coimbatore. We Manufacturing Graphite carbon dust collector, Foundry Dust Collector, Cyclone Separators etc.
A cyclone dust collector is a type of dust removal system commonly used in industrial settings to separate particulate matter from air or gas streams. It operates on the principle of centrifugal force to separate dust particles from the air or gas flow.
A dust collection system using a cyclone works by utilizing centrifugal force to separate dust and debris from the air or gas stream, ensuring cleaner air and more efficient handling of particles. Here's a step-by-step explanation of how it works:
1. Air Intake:
The dust-laden air is drawn into the cyclone from the dust collection point, such as a workshop machine or industrial process. The air typically passes through a duct that leads to the cyclone system.
2. Cyclonic Action:
As the air enters the cyclone, it is forced into a spiral or vortex-like motion. This rotation is created by the design of the cyclone's inlet and the angular shape of the walls. The air starts spinning in a circular motion, typically along the cyclone’s walls, moving toward the bottom of the unit.
3. Centrifugal Force:
The rotating motion generates centrifugal force, which pushes the heavier particles (dust, chips, or debris) outward toward the cyclone walls. The lighter air, which contains smaller dust particles, is forced to the center of the cyclone and continues to rise upward.
4. Separation:
The dust particles are flung outwards and collect on the cyclone’s walls, where gravity causes them to fall down to a collection bin or hopper at the bottom of the cyclone.
The clean(er) air continues to the top and exits through the outlet.
5. Dust Collection:
The separated dust and debris accumulate in a hopper or container at the bottom of the cyclone. This allows the collected material to be disposed of or further processed.
6. Clean Air Exhaust:
The cleaned air, now with a significantly reduced level of dust, exits the cyclone through a clean air outlet and is either released back into the environment or directed into another filtration system for further purification (like a bag filter or HEPA filter).
Efficiency:
The cyclone system is very efficient for capturing larger particles or those with higher density. However, it may not be as effective at capturing fine dust or particles that are too light to be separated by centrifugal force. For these types of fine particles, additional filtration systems may be used after the cyclone.
Advantages of Cyclone Dust Collection:
Simplicity: No need for filters, which reduces maintenance costs.
Low Energy Consumption: Cyclones use the natural flow and centrifugal force, which is energy-efficient.
Durability: Cyclones have fewer moving parts, which makes them reliable and long-lasting.
Applications:
Cyclone dust collectors are commonly used in industries like woodworking, metalworking, and cement manufacturing, where larger dust particles need to be separated and collected.
A cyclone dust collection system works by using rotational forces to separate heavier particles from the air, making it an effective and simple way to control dust in industrial environments.
Cyclone dust collectors are popular due to their simplicity, efficiency, and ability to handle high volumes of air or gas with relatively low maintenance requirements. They are commonly used in industries such as woodworking, metalworking, grain handling, and various manufacturing processes where airborne dust and particulates need to be controlled for health, safety, and environmental reasons.
During Graphite machining very fine dust produced and this Fine carbon Dust is most Dangerous to workers. This dust is to be extracted threw suction filters , otherwise it is spread in the working atmosphere.We are the the manufacturers of best Cyclone Dust Collectors , Dust Collector cyclone, Dust Extraction system, Air Filtration Systems etc.Cyclone improves the Dust Filtration efficiency of the bag filters.
Motor Power | Airflow | No of Filters | Fan speed | Filter area | Suction Inlet Size | Cyclone separator | Weight |
10 Hp | 7500 CMH | 9 Nos | 2880 RPM | 90 Sq mtr | 300 mm | Yes | 790 kg |
