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Cleantek offers high-quality dust collectors for metal grinding applications, safeguarding workers from harmful airborne particles. Cleantek specializes in advanced dust collection systems designed to effectively capture and remove hazardous airborne particles generated during grinding and buffing processes in the automotive industry, particularly with aluminum parts. These processes are known to produce fine dust that can pose serious health risks to workers if not properly controlled.
Grinding Dust Collection: Cleantek's dust collectors are crucial for extracting airborne dust particles generated from surface grinders, bench grinders, belt grinders, and polishing machines used in aluminum part manufacturing. The systems ensure that fine metal dust is captured before it can disperse into the air, safeguarding worker health and maintaining a clean working environment.
Buffing Dust Collection: Buffing operations on aluminum parts create fine dust that is both harmful to health and can lead to cleanliness issues in the shop floor. Cleantek’s dust collection solutions efficiently capture this dust, preventing it from settling on surfaces and ensuring a cleaner, safer workplace.
Cleantek machines Equipped with high-quality filters designed to effectively capture fine dust particles, including those from aluminum materials. Tailored to meet the specific needs of grinding and buffing applications in the automotive industry, ensuring optimal performance and safety. Some models are portable, offering flexibility in installation and use within varying workshop layouts. Includes features such as high-temperature suction hoses and spark arrestors to mitigate fire risks associated with metal dust.
Cleantek's dust collectors are essential for automotive industry applications involving grinding and buffing of aluminum parts. By effectively capturing and removing airborne dust particles, Cleantek ensures a safer, healthier workplace while contributing to enhanced productivity and regulatory compliance.
For automotive manufacturers seeking reliable dust collection solutions for aluminum grinding and buffing operations, Cleantek offers specialized expertise and customizable systems to meet specific industry requirements and challenges effectively.
| MODEL | Motor Power | Airflow | Vacuum | Type | Filter | Noise level |
| UDC200 | 2 Hp | 1900 CMH | 200 mm of Wg | Trolley Mounted | Bag House | 72dB |
Dust Collector Integration with Gujarat-Based Polishing Machine Manufacturer:
Client: A Gujarat-based manufacturer specializing in Polishing Machines, Round Pipe Polishing Machines, and Belt Grinder Machines.
Problem Statement:
The client's polishing and grinding processes generate significant amounts of fine dust, leading to workplace pollution and potential health hazards for operators. Additionally, the dust accumulation was impacting the efficiency and quality of their operations, necessitating a reliable dust extraction solution.
Solution Provided by Cleantek:
Cleantek supplied its highly efficient UDC100, UDC200, and UDC300 Dust Collectors, which were seamlessly integrated into the client's polishing and grinding machines. These units are specifically designed to handle fine dust particles generated during polishing and grinding processes.
Key Features of the Integrated Dust Collection System:
High Dust Extraction Efficiency:
The UDC models are equipped with advanced filtration systems that ensure 99% dust removal, improving workplace cleanliness and safety
Compact and User-Friendly Design:
The compact design of UDC100, UDC200, and UDC300 allows easy integration into polishing and grinding machines without taking up additional space.
Powerful Performance:
These models provide adequate suction power to capture dust at the source, preventing its escape into the surrounding environment.
Durability and Low Maintenance:
Built with robust materials and featuring a simple maintenance regime, the dust collectors ensure long-term reliable operation.
Outcome:
By integrating Cleantek's dust collectors, the client significantly reduced dust-related issues in their production facility. Operator health and safety improved, product quality was maintained, and compliance with environmental regulations was achieved.
Client Feedback:
The client expressed satisfaction with the performance of Cleantek's dust collectors and highlighted the seamless integration process. They particularly appreciated the reduced downtime, enhanced machine efficiency, and cleaner workspace environment.
Conclusion:
Cleantek’s UDC series dust collectors proved to be a perfect solution for controlling dust in the client’s polishing and grinding processes. This partnership reflects Cleantek’s commitment to providing effective and customized air pollution control solutions for diverse industries.
For more details on our dust collectors and integration services, visit Cleantek India.
