Manufacturers & Exporters
Cyclone Pre-Separators play a critical role in industrial dust management systems, particularly in environments with high dust volumes. At Cleantek, we design and manufacture robust, modular Cyclone Pre-Separators that offer outstanding protection for your downstream filtration systems such as cartridge filters, bag filters, or electrostatic precipitators.
A cyclone pre-separator, also known as a cyclone dust collector or precleaner, is a mechanical device that uses centrifugal force to separate large, coarse particles from a dust-laden airstream. It acts as the first stage in a dust collection system, capturing up to 90% of heavy particulates before the air reaches the main filtration unit. This drastically reduces the load on fine filters and prolongs their lifespan.
The process begins when the dust-filled air enters the cyclone housing tangentially in the upper third of the unit. This design creates a spiral, tornado-like airflow inside the cylindrical body. As the air spins, heavier particles are flung outward by centrifugal force and fall into a collection container at the bottom of the unit. Meanwhile, the purified air is directed upward through a central immersion tube, continuing to the next filtration stage.
To maintain optimal performance, the collection container should be emptied before it reaches 75% capacity, preventing fine particles from re-entering the airflow.
? High Separation Efficiency: Removes up to 90% of coarse dust before it reaches the main filter.
? Extended Filter Life: Reduces wear and clogging in downstream filters, saving on maintenance costs.
? Heavy-Duty Construction: Cleantek’s modular cyclone units are designed for high-volume industrial applications.
? Versatile Applications: Ideal for metalworking, woodworking, mining, foundries, and agricultural sectors.
? Customizable Design: Engineered based on airflow requirements and dust characteristics for maximum efficiency.
Cleantek cyclone separators are used in a variety of industries where high dust generation is common:
Using Cleantek cyclone pre-separators as a pre-filter stage ensures the longevity and performance of your entire dust collection system. Whether integrated into a centralized vacuum system or used with pulse jet dust collectors, our cyclone separators deliver reliable performance and reduced maintenance.
Choose Cleantek – Engineered for Performance, Built for Durability.
Contact us today to customize a cyclone pre-separator for your facility.
