How CNC Oil Mist Collectors Improve Air Quality and Machine Life in Workshops

Cleantek CNC Mist Collector is a high-efficiency oil mist extraction solution designed specifically for CNC machines, VMCs, lathes, and machining centers. During high-speed machining, coolant and oil mist are released into the air, leading to health risks and equipment damage. Our advanced mist collector captures these airborne particles and filters them using multi-stage filtration (pre-filter + ESP/cartridge).

 

We manufacture both electrostatic mist collectors and mechanical filter-type oil mist collectors, offering customized solutions based on your machine type and volume.

 

Why Choose Cleantek CNC Mist Collector?

 

At Cleantek, we design and manufacture CNC mist collectors with performance, durability, and operator safety in mind. Here's why thousands of industries trust us across India:

 

1. Efficient Oil Mist Removal

 

Our mist collectors are engineered to capture and filter out oil smoke, coolant mist, and airborne micro-particles generated during CNC machining. This improves indoor air quality and protects operator health.

 

2. Designed for Indian Industrial Conditions

 

Built to handle the heavy-duty and high-dust environments typical in Indian workshops, our systems run reliably with minimal maintenance.

 

3. Compact & Customizable

 

Cleantek offers wall-mounted, floor-mounted, and directly machine-mounted models. Whether you have a small VMC or a large machining center, we provide custom-fit solutions.

 

4. Multi-Stage Filtration Technology

 

We use dual and triple-stage filtration, including pre-filters, electrostatic precipitators (ESP), and cartridge filters, for maximum mist capture and cleaner air return.

 

5. Low Power Consumption

 

Our units are energy-efficient and require low operational costs, making them ideal for long shifts in CNC shops.

 

6. Improved Machine Life & Productivity

 

By controlling mist and contamination inside your machine enclosure, Cleantek mist collectors help extend the life of your CNC machines and reduce downtime.

 

7. Proven Performance Across India

 

With 18+ years of experience and over 30,000 clients, Cleantek mist collectors are installed in CNC shops, automotive plants, tool rooms, and component manufacturers across Coimbatore, Chennai, Bangalore, Pune, and beyond.

Key Features:

 

• High suction power for CNC coolant mist
• Compact design fits directly on machine or wall-mounted
• Dual-stage filtration: Pre-filter + ESP or cartridge filter
• Reduces oil smoke and air contamination
• Low power consumption and easy maintenance

 

How Our Oil Mist Collector Works:

 

Cleantek's oil mist collector is designed to extract, filter, and clean the oil mist and coolant fumes generated during CNC machining, turning, milling, or grinding operations.

 

Working Principle:

 

1. Mist-Laden Air Enters the Collector

 

As your CNC or VMC machine operates, high-speed tools generate oil mist and coolant fog. This mist is sucked into the inlet of the Cleantek oil mist collector via a flexible suction duct or direct mounting.

 

2. Pre-Filter Stage

 

The contaminated air first passes through a pre-filter, which traps larger oil droplets and solid particles. This stage helps prolong the life of the finer filters that follow.

 

3. Main Filtration Stage

 

Depending on the model, one of the following systems is used:

🔹 Electrostatic Precipitator (ESP): Uses high-voltage electrostatic fields to ionize and collect fine mist particles onto collector plates.

🔹 Cartridge Filter: A fine filter element captures micro oil mist droplets with up to 99% filtration efficiency.

 

4. Clean Air Discharge

 

After filtration, clean and dry air is released back into the workshop environment, significantly improving air quality and reducing breathing hazards.

 

5. Oil Recovery 

 

The collected oil mist condenses and drains into a collection tray or tank, allowing it to be reused or disposed of safely - reducing oil wastage and improving environmental compliance.

 

Core Components:

 

• Heavy-duty suction blower (centrifugal type)
• Pre-filter / ESP cell / cartridge filter
• Oil drain tank
• Vibration-free mounting base
• Optional ducting or flexible suction arms

 

Advantages:

 

• Cleaner air
• Healthier workspace
• Increased machine life
• Compliance with factory pollution norms

 

Applications:

 

• CNC Turning Centers
• VMC & HMC Machines
• Tool Room Machining
• Automotive & Aerospace Component Manufacturing
• Metalworking Industries

 

Choose Cleantek - one of the leading oil mist collector manufacturers in India, trusted by 30,000+ clients across various industries.