Cleantek's Compact Dust Collection System for Polishing Machine Manufacturer

Case Study: Cleantek's Compact Dust Collection System for Polishing Machine Manufacturer:

Client Background and Problem Faced:

A leading polishing machine manufacturer based in Ahmedabad was experiencing significant challenges with airborne fine dust during the polishing and metal pipe cutting processes. The fine dust not only affected the air quality within the factory but also posed health risks to the workers and compromised the overall work environment. Despite their best efforts, the existing dust management system was unable to effectively control the dust, leading to persistent pollution issues.

Solution Provided by Cleantek:

Cleantek stepped in to analyze the dust properties and the specific requirements of the client's processes. Based on the findings, Cleantek designed and installed a compact dust collector tailored to meet the unique needs of the polishing machine manufacturer. The key features of the solution included:

• High Volume Airflow Impeller Fan: Ensures efficient dust extraction from the polishing and metal pipe cutting processes.
• Spark Arrestor: Integrated to prevent fire hazards by capturing sparks generated during metal cutting.
• Cyclones: Employed to pre-separate larger dust particles, reducing the load on the filters.
• Large Surface Area Filters: Installed to capture fine dust particles effectively, ensuring clean air output.
• Silencers: Used to minimize noise levels, creating a quieter and more pleasant working environment.
• Large Volume Collection Tank: Designed to accommodate significant amounts of dust, reducing the frequency of maintenance and disposal.

Measurable Results and Outcomes:

The implementation of Cleantek's compact dust collection system brought about remarkable improvements:

• Elimination of Pollution Issues: The factory environment is now free from airborne fine dust, providing a safer and healthier workspace for the employees.
• Improved Productivity: With cleaner air and better visibility, workers can perform their tasks more efficiently.
• Satisfied Client: The client is extremely pleased with the performance of the new dust collection system. The solution has been successfully integrated into their Metal Large Plate Polishing Machine and Square Tube Polishing Machine, ensuring effective dust extraction.

The high efficiency and reliability of Cleantek's dust collection system have led the client to continue using Cleantek's products across their various machines, reinforcing their trust in Cleantek's solutions.