Enhancing Fume Extraction Efficiency for an Automobile Suspension & Front Fork Manufacturer
Enhancing Fume Extraction Efficiency for an Automobile Suspension & Front Fork Manufacturer:
Client Background: Our client, a leading manufacturer of automobile suspension and front fork units, supplies high-quality components to prestigious brands such as BMW, Harley Davidson, TVS, and Yamaha. They are known for their commitment to excellence and innovation in the automotive industry.
Problem Faced: The client was using an imported version of a fume extractor to filter the fumes generated from their MIG welding processes. However, the existing system was not effective enough, resulting in fumes escaping and contaminating the work floor. This led to a significant health hazard, causing increased absenteeism among workers due to exposure to harmful fumes.
Solution Provided by Cleantek: Upon receiving the enquiry, our team conducted a thorough analysis of the client's problem. We designed a custom wet scrubber cum fume filtration system with a multistage filtration process. The system is operated by a 2.2 kW capacity suction fan, ensuring efficient and comprehensive fume extraction.
Key Features of the Solution:
Wet Scrubber Technology: Effectively captures and neutralizes harmful fumes.
Multistage Filtration System: Ensures thorough filtration, removing even the smallest particles.
2.2 kW Suction Fan: Provides powerful suction, maintaining a clean and safe work environment.
Measurable Results: The new system has been working perfectly since its installation. The client has reported significant improvements in air quality on the work floor, resulting in a safer environment for their workers. Consequently, absenteeism due to fume-related health issues has decreased. Impressed by the performance of our solution, the client has placed orders for two additional machines to further enhance their fume extraction capabilities.
Conclusion: Cleantek's innovative wet scrubber cum fume filtration system has successfully addressed the client's fume extraction challenges. By providing a tailored solution, we have not only improved the work environment but also contributed to the overall productivity and health of the workforce. This case study demonstrates our commitment to delivering effective and efficient solutions tailored to the unique needs of our clients.