Vacuum Loader

Cleantek vacuum loaders are commonly used in industries such as food processing, pharmaceuticals, plastics manufacturing, and others where the gentle handling of materials or maintaining a clean environment is crucial. They are efficient for transferring materials from one point to another without the need for manual handling or complex mechanical systems.
 

Case Study: Portable Vacuum Conveying System for Chennai-Based Construction Company:

Client Overview:

A prominent construction company based in Chennai sought a solution to enhance its material handling process on job sites. The company required a portable design capable of conveying materials with a significant capacity of 600 kg/hr while being versatile enough to adapt to various work environments.

Challenge:

The primary challenge was to design a portable conveying system that could efficiently transport construction materials while ensuring reliability and ease of use. The system needed to be capable of continuous operation, handling a conveying capacity of 500 kg/hr, and be equipped with an electric hoist to manage loads of up to 600 kg.

Solution:

Cleantek responded to the client’s needs by designing a customized Vacuum Conveying System with the following specifications:

Power of Vacuum Pump: 5 HP

• This power rating ensures optimal performance and efficiency, allowing for reliable material conveyance.

Vacuum Power: 3000 mm of WG

• This high vacuum power facilitates effective material lift and transport, ensuring that the system can handle various materials with ease.

Input Power: 3 phase, 415V / 50Hz

• The three-phase input ensures stable and efficient power supply for continuous operation.

Vacuum Conveying Capacity: 500 kg/hr

• Designed to meet the client’s requirement for a substantial conveying capacity, ensuring productivity on the job site.

Version: Portable

• The portable design allows for easy movement between different work sites, making it ideal for a dynamic construction environment.

Duty: Continuous Running Duty

• The system is built for continuous operation, allowing the client to maintain consistent productivity without downtime.

Compressed Air Input: 6 bar

• The system operates efficiently with a compressed air input of 6 bar, enhancing its overall performance.

Hopper Material: SS 304

• The hopper is constructed from stainless steel (SS 304), ensuring durability and resistance to corrosion, which is essential in construction applications.

Electric Hoist Load Capacity: 600 Kg

• The integrated electric hoist provides an efficient means to lift heavy loads, facilitating easier material handling.

Filter Capacity: 10 Micron

• Equipped with a filter capable of capturing particles as small as 10 microns, ensuring clean air discharge and compliance with environmental standards.

Implementation:

Cleantek worked closely with the construction company to ensure the installation and operational integration of the vacuum conveying system met their specific needs. The team provided comprehensive training for the operators, emphasizing the system's maintenance and troubleshooting procedures.

Results:

The implementation of Cleantek’s Portable Vacuum Conveying System resulted in:

• Increased Efficiency: The system's high conveying capacity and continuous operation significantly improved the material handling process on-site.
• Enhanced Flexibility: The portable design allowed the construction team to easily relocate the system, adapting to various project requirements.
• Reduced Downtime: With continuous running duty and effective material conveyance, the construction company minimized delays caused by material handling.

Conclusion:

Cleantek's customized Portable Vacuum Conveying System has proven to be an invaluable asset for the Chennai-based construction company, enhancing their operational efficiency and material handling capabilities. The successful implementation demonstrates Cleantek's commitment to providing innovative solutions tailored to meet the unique needs of the construction industry.