Trim Extraction System TEX300

Paper Trim Suction Machine and trim conveying system:

Cleantek Trim Handling Systems are specifically designed for efficiently extracting trims and waste materials in various industrial processes, particularly in the printing, packaging, paper, and converting industries. These systems are engineered to handle the removal of excess material generated during production, such as paper trims, film edges, and other waste materials, ensuring a cleaner and more efficient manufacturing environment.

Cleantek Trim Handling Systems primarily employ air-based solutions for trim extraction. They use high-speed airflows to capture and transport trims from the production line to a centralized collection point or waste disposal system.These systems often feature a modular design, allowing for customization and adaptation to different production setups and varying trim sizes.

The systems consist of ducting networks strategically placed around production machinery to efficiently capture trims at the source. These trims are then transported through the ducting to a central collection point or disposal system.High efficiency separators or cyclones to separate trims from the conveyed air before directing them into collection containers or balers for easy disposal or recycling. Cleantek Trim Handling Systems can be integrated into the production line and often feature automation capabilities, allowing for seamless operation and minimal manual intervention.

Trim Extraction: The systems are employed to capture trims generated during various manufacturing processes, such as printing, packaging, and converting. Trims are captured at their source and conveyed through the ducting to a central collection point. Once the trims are collected, they can be directed to waste collection containers or balers for disposal or recycling, contributing to a cleaner and more organized production environment.By removing trims and waste materials efficiently, these systems help in maintaining continuous production flow, reducing downtime caused by trim buildup and blockages in machinery.

Cleantek Trim Handling Systems play a crucial role in industrial settings by efficiently extracting and managing trims and waste materials generated during production processes. Their air-based extraction methods, modular designs, and integration capabilities contribute to improved operational efficiency, cleanliness, and waste management in various manufacturing industries.

Automatic Paper Trim Handling Solution for Recycled Kraft Paper Manufacturer:

Client: Leading Manufacturer of Recycled Kraft Paper

Industry: Paper Manufacturing

Problem:
During the cutting process of finished paper rolls to meet client size requirements, extra paper trim would continuously fall on the floor in various sizes, ranging from inches to 4 inches in width. This excess trim occupied valuable floor space and required manual transport to the baler for further recycling. This process was time-consuming, caused cleanliness issues, and incurred high labor costs.

Objectives:

1. Automate the handling of paper trim to reduce manual labor.
2. Maintain a clean and organized workspace.
3. Improve efficiency and reduce time consumption in managing paper trim.

Solution:

Cleantek designed and supplied an advanced automatic paper trim handling system with the following components:

• Automatic Paper Trim Suction Hood: Features up and down movement to capture paper trim effectively.
• High-Pressure Centrifugal Blower: Integrated with a knife for efficient trim cutting.
• Complete Ducting System: Extends up to 40 feet from the suction point to the delivery point.
• Electrical Control Unit: Manages the system operations seamlessly.
• Continuous Operation: Designed for 24/7 usage to meet the client’s production demands.

Implementation:

The automatic paper trim handling system was installed and integrated into the client’s existing production line. Our team provided comprehensive training to ensure the client could operate and maintain the system efficiently.

Results:

• Labor Cost Savings: The automated system significantly reduced the need for manual labor, resulting in substantial cost savings.
• Time Savings: The efficient handling and transport of paper trim reduced time consumption, streamlining the production process.
• Clean Workspace: The automatic trim handling system maintained a clean and organized workspace, enhancing overall workplace safety and hygiene.
• Automated Trim Delivery: The system enabled the automated transport of paper trim to the delivery point without manual intervention.

Client Testimonial:

"Cleantek's automatic paper trim handling solution has transformed our production line. The system efficiently manages the paper trim, saving us significant labor costs and time. Our workspace is now cleaner and more organized, and the automation of trim delivery has eliminated the need for manual handling. We are extremely satisfied with the performance and reliability of Cleantek's solution."

Conclusion:

Cleantek’s automatic paper trim handling solution effectively addressed the client’s challenges, leading to labor cost savings, time savings, and a cleaner workspace. This case study highlights Cleantek’s capability to deliver customized, efficient, and automated solutions for industrial applications.