Cleantek baghouse dust collector is an air pollution control device that removes particulates out of air or gas released from commercial processes. Baghouses are highly efficient in capturing fine particulates and are widely used in industrial applications, such as cement manufacturing, power plants, steel mills, pharmaceuticals, food processing, and other environments where dust is generated.
Cleantek manufacturing baghouse centralized dust collector to collect the dust from various Production process. Centralized Dust Collector Machine is used to extract the dust particles from the machining process, Packing Process, Grinding Process, Electrical parts grinding,Plastic parts Buffing ,Wood Cutting process Etc. Our Dust Collecting Machine is used in Plastic injection molding grinding Dust Extraction, Graphite Dust Extraction, Tablet Packing Dust Extraction, etc...High volume of air is used to extract the dust from the process.
Our Dust Filtration process include Primary cyclone separator with Multiple Cartridge filter. Effective shaking mechanism or Automatic pulsejet cleaning is used to clean the filter to maintain the airflow inside the dust collecting machine.
Cleantek industrial baghouse dust collector, also known as a dust extractor, is a type of air pollution control equipment designed to capture and remove dust and other particulate matter from industrial processes and facilities.
The primary function of an industrial dust collector is to improve the air quality within a workspace or factory environment by removing potentially harmful airborne particulate matter. Dust collectors can also help to maintain the cleanliness of machinery and work areas, reduce the risk of fire or explosion caused by combustible dust, and minimize equipment downtime and maintenance costs.
Industrial dust collectors come in various types, including baghouses, cyclone dust collectors, cartridge dust collectors, and electrostatic precipitators. The most suitable type of dust collector for a particular application depends on factors such as the type and size of the particulate matter, the volume of air to be filtered, and the operating conditions.
Cleantek industrial dust collector is an essential piece of equipment for many manufacturing and industrial processes, helping to protect workers' health, reduce environmental pollution, and increase overall production efficiency.
Major models we manufacturing as follows:
Shaker Baghouses: These use mechanical shaking to dislodge the dust cake.
Reverse Air Baghouses: These use reverse airflow for cleaning.
Pulse-Jet Baghouses: Cleantek Pulse-jet baghouses are the most common type due to their high efficiency and effectiveness in cleaning without taking the system offline.
The cleaning system ensures the bags remain free of dust buildup, allowing for optimal performance and airflow. Different cleaning mechanisms are used in baghouse systems:
A Baghouse Dust Collector consists of several key parts, each essential to its efficient operation. Here’s a breakdown of the main components:
Cleantek Self-Cleaning Cartridge Dust Collector dust collector supplied complete digitally balanced impeller fan and continuous duty IE2 / IE3 induction motor. Filters are cleaned by manual filter shaker or automatic filter cleaning system. We design and produce dust collection device,Mechanical Engineering dust Extraction & particulate extraction systems suitable for all kind of dust capture, chips collection process.
Cleantek manufacturing centralized Dust Collector extract the dust from grinding machines, Shot Blasting machine, Rubber Grinding Machine, Powder Grinding machines etc... Cleanetk makes Metal Dust Collection Equipment to extract the hazardous dust from Grinding Process.
Our advanced Wet Dust Collector Used to extract the Hazardous and explosive metal Dust. Multistage filtration process control the filter chocking and high Filtration Efficiency. Our Efficient & Effective Metal Working Dust Collector support to the machinery Manufacturers to Attach with their Process Machineries. Cleantek supply complete ranges from small Dust Collector to Big Dust Collectors to extract the all kind of Air pollution Dust.
Specification | CLEANTEK BRAND DUST COLLECTOR NAME |
Model | CLEANTEK UDC1000CYAP |
Air Flow | 7500 Cu.M per Hour |
Process Type | Dry Type |
Filtering System | Cyclone and Bag Filter arrangement |
Filter Cleaning | Automatic Pulse Jet cleaning system |
Filtering Area | 15- 22 Sq.M |
No. of Filter Bags | 15- 20 Nos |
Filter Bag Type | PP Non-woven |
Filter Bag Size | Dia. 165 mm X 2100 mm long |
Capacity Control | Thru Speed control |
Type of Mounting | Vertical design |
Dust Collection Capacity | 80 Liters |
Dust Collection Capacity in Cyclone | 150 Liters |
Application | Rubber dust |
Features | Continuous duty |
Main Motor Type | Interior Permanent Magnet motor (IE4) |
Main Motor Rating | 7.5 KW |
Motor Drive Control | Variable Frequency Drive - 7.5 KW |
Main Motor Speed | 2880 rpm Max. |
Case Study: Rubber Dust Control Solution for a Belt Manufacturing Company:
A prominent rubber belt manufacturing company was experiencing significant challenges with rubber dust during the production process. The dust created not only affected the cleanliness of the workspace but also posed health risks for workers and impacted the efficiency of their operations.
The client struggled to manage the rubber dust generated during the belt grinding and finishing process. Dust accumulation affected air quality, created potential respiratory hazards, and disrupted the production environment. Despite their best efforts, traditional cleaning methods proved insufficient for effectively controlling the high volumes of dust, which required a more efficient, continuous-duty solution.
Cleantek was invited to visit the client's facility to understand the dust-related issues in detail. During the site survey, Cleantek’s team analyzed the dust generation points, evaluated air quality concerns, and identified the specific requirements for dust collection. Based on these findings, Cleantek designed a customized dust control solution to effectively capture and manage the rubber dust.
Cleantek supplied a high-performance dust collector that featured a cyclone system integrated with a baghouse dust collector. The solution included the following components, customized to meet the client’s needs:
The customized cyclone dust collector with baghouse system successfully addressed the client’s dust control challenges. The solution captured and filtered rubber dust efficiently, leading to a cleaner and safer work environment. With Cleantek’s dust collector in place, the client saw the following improvements:
The client reported complete satisfaction with Cleantek’s solution, noting that their dust management issues were effectively resolved. The dust collector has become an integral part of their manufacturing process, providing continuous dust control and maintaining a cleaner environment.
Cleantek’s cyclone system integrated baghouse dust collector proved to be a highly effective solution for this rubber belt manufacturing company. This project highlights Cleantek’s commitment to solving industrial dust problems with innovative, customized solutions that prioritize efficiency, safety, and client satisfaction.