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Cleantek filtration equipment manufcatured for the separation and filtration of process fluids. Our technology is used to filter process fluids such as coolants, neat oils, washing water and Any kind of CNC Cooling Liquids. Cleantek Compact band filtration equipment is typically used in production plants which use processing machines such as CNC turning / milling machines and grinding machines.
A coolant band filter represents the pinnacle of precision filtration technology for industrial coolant systems. Crafted with meticulous engineering, these filters are designed to meticulously cleanse coolants used in various industrial processes. Utilizing advanced band or belt filtration mechanisms, these filters efficiently capture and remove impurities, sludge, and particulate matter from coolant fluids. Their application spans across industries such as metalworking, machining, and manufacturing, where maintaining the purity of coolants is paramount for machinery performance and longevity. By effectively sieving out contaminants, coolant band filters elevate the integrity and efficiency of coolant systems, ensuring uninterrupted operations and optimal equipment functionality.
A coolant band filter, also known as a band filter or a belt filter, is a type of industrial filtration system used to remove contaminants and particulates from coolant or cutting fluid used in machining and metalworking processes. It is a versatile and effective filtration method in many industrial settings.
Contaminated coolant or cutting fluid from the machining process is directed into the filter system. This fluid contains metal chips, fines, and other impurities.The heart of the coolant band filter is a porous filter media that can be in the form of a continuous belt or band, which is typically made of materials like fabric, metal, or plastic. The coolant passes through this filter media.As the coolant flows through the filter media, solid contaminants, such as metal chips, dirt, and fines, are captured on the surface of the media. The porous nature of the media allows the coolant to pass through while retaining these contaminants.
The filtered and cleaned coolant is then discharged from the filter system for reuse in the machining process. The separated contaminants are typically removed periodically or continuously from the filter media to maintain efficient filtration.
Continuous Filtration:
High Filtration Efficiency:
Durable Construction:
Low Maintenance:
Energy Efficient:
Customizable Design:
Integrated Control Panel:
Compact Size:
Extended Tool Life:
Improved Surface Finish:
Reduced Maintenance Frequency:
Operational Efficiency:
Cost Savings:
Enhanced Product Quality:
Worker Safety:
Environmental Compliance:
Coolant band filters are specifically engineered to trap various particles such as metal shavings, chips, dirt, and other debris that accumulate in the coolant during machining operations. The filters employ a porous material or mesh that allows the coolant to pass through while capturing these contaminants.
By removing debris, coolant band filters help in maintaining the quality of the coolant. This, in turn, prevents clogging of the machine's nozzles, pumps, and other critical components. Consistent coolant flow and quality contribute to better machining performance and accuracy.
Contaminants in the coolant can cause wear and tear on cutting tools and machine components. The use of a band filter helps in prolonging the lifespan of these expensive components by minimizing the abrasive effects of debris during machining processes.
Depending on the level of contaminants, the filter may need cleaning or replacing at specified intervals. Cleaning methods might involve backwashing, blowing compressed air, or replacing the filter media.
SN | Parameters | CBF1000 |
1 | Type | Coolant Filtration for Online |
2 | Filtration Stage | 3 stage |
3 | Magnetic Filter | yes |
4 | Coolant Tank capacity | 150 litres |
5 | Oil circulation Pump | 1 Hp |
6 | Filter Media | Cellulose Fiber |
7 | Filter width | 500 mm |
8 | Coolant sensor control | With proximity switch |
Client: CNC Machining Company
Industry: Precision Manufacturing
Problem: The client faced challenges related to coolant contamination during the CNC machining process. Dirty coolant led to several operational issues:
Objectives:
Solution:
Cleantek designed and installed a custom Coolant Band Filter System tailored to the client's CNC machining operations. This system features continuous filtration to remove contaminants from the coolant, ensuring it remains clean and effective.
Key Features of the Cleantek Coolant Band Filter System:
Implementation:
The Coolant Band Filter System was integrated into the client's existing CNC machining setup. Comprehensive training was provided to the client's staff to ensure proper operation and maintenance of the system.
Results:
Benefits:
Conclusion:
The successful implementation of Cleantek's Coolant Band Filter System transformed the client's CNC machining operations. The system provided clean and effective coolant, leading to extended tool life, improved product quality, reduced maintenance, and overall operational efficiency. This case study highlights the importance of efficient coolant filtration in precision manufacturing and demonstrates Cleantek's commitment to delivering customized solutions that meet specific operational needs.
