Pneumatic Powder Conveying System

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CLEANTEK Vacuum hopper loaders are used for transfer the small parts, fine granules, Bulk plastic materials, resins, non-sticky powders from one place to one place by vacuum force.
CLEANTEK manufacturing single hopper loader and centralized multiple hopper loader systems for transferring the materials from source to the processing unit.
Hopper Loaders are maintenance-free conveying unit and occupy less space comparing another conveying system. Centralized powder Transfer systems available as per clients requirements. Cleantek hopper Loaders are used in many branded pharma, Chemical, plastic, Food industries etc…
Hopper Loader Machine Features:

  • Compact in Size
  • Conveying capacity from 10 kg to 2000 kgs per Hour
  • Automatic Filter Cleaning System to maintain Vacuum performance
  • Maintaining a Dust Free Atmosphere and Hygienic Environment
  • Maintenance free
  • High Vacuum & Airflow capacity by Direct Drive Vacuum Pump
  • Economy price
  • Digital Control Panel for easy Operation
  • Heavy Duty Construction
  • Available in Both Stainless Steel & Powder Coated Version
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Pneumatic Powder Conveying System:

Pneumatic Powder conveying system or hopper loader are transferring powder from one place to another place in bulk quantity. Vacuum Conveyors is an easy and high-efficiency method of / Transferring moving / conveying fine chips, powders, Granulated material, Spice powders, Food powders, medical Capsules, and other Small particles in an enclosed system and Clean Hygienic manner.

Vacuum conveying is a process used to transport bulk materials, such as powders, granules, and pellets, through a pipeline using a vacuum. The system works by creating a vacuum in the pipeline, which pulls the material through the pipeline to its destination.

Pneumatic Pressure Conveying
Pressure Conveying System

There are two main types of vacuum conveying systems: dilute phase and dense phase. In a dilute phase system, the material is transported through the pipeline in a suspension of air, with the material making up a small percentage of the overall mixture. Dilute phase systems are typically used for lightweight materials that can be easily fluidized, such as flour or plastic pellets.

In a dense phase system, the material is transported through the pipeline at a lower velocity, with the material making up a higher percentage of the overall mixture. Dense phase systems are typically used for heavier materials that are more difficult to fluidize, such as sand or metal powders.

Vacuum conveying systems can be used in a variety of industries, including food and beverage, pharmaceuticals, plastics, and chemicals. They offer a number of advantages over traditional conveying methods, such as reducing the risk of material contamination, minimizing product loss, and increasing efficiency. However, they also require careful design and maintenance to ensure proper operation and prevent issues such as blockages or material segregation.

Vacuum Conveying System:

Our Vacuum Conveying system, Hopper Loaders for powder, Capsules and Granule conveying applications  used in plastic, pharma and chemical industries.

Hopper Loader Working Principle:

Vacuum Conveyor
Vacuum Conveying System

This system consists of High Vacuum Pump, Air tight Hopper unit with Filter units, Automatic Filter Cleaning System for dust cleaning of filters. Vacuum pump create vacuum  inside the hopper , so that Powder or granules are sucked inside of the hopper threw suction hose. Here air and powder are filtered only air is allowed to go in vacuum pump. We are the best quality manufacturers of Hopper Loader vacuum Conveying, Single Phase Hopper Loader, Auto Loader, Vacuum Hopper Loader.

Pneumatic Conveying System
Pneumatic conveying system Hopper Loader
Vacuum Conveying System
Vacuum Conveying system, Hopper Loaders, Pneumatic Conveying

Machine Features:

  • Occupy less space & Easy to install and maintain
  • Keep dust free controlled atmosphere
  • Total system is air tight enclosed so dust free conveying of fine powders
  • Simple design & Cost of operation is less
  • Improve working Environment
  • Improve Working Efficiency
  • Vacuum conveyors with rotary valves for continuous discharge of powders and granules

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Hopper Loader Technical Specifications:

SN Description HL100 HL200 HL300
1 Motor Power in Kw 0.75 1.5 2.2
2 Vacuum Pressure in mm of wg 1300 1900 2000
3 Airflow in CMH 145 210 305
4 Conveying capacity in kg 400 500 650
5 Transfer Height in meter 4.5 6 7
6 Pipe Diameter in mm 32 38 50
7 Type of Motor Intermittent Duty Continuous Duty Continuous Duty

 

Hopper Loader Video:

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