Mist Collector manufacturers
Mist Collector Manufacturers:
CNC cutting smoke / Fume / Mist control is a crucial aspect of ensuring the safety and health of workers who operate CNC machines. CNC machines generate smoke and mist as a byproduct of the cutting, drilling, and milling processes, and this smoke can contain harmful particles that can cause respiratory problems and other health issues.
To control CNC cutting smoke, there are several methods that can be used. One common method is to use a smoke and mist collector system that captures the smoke and mist and removes it from the air before it can be inhaled by workers. These systems typically use a combination of filters and fans to capture and remove the smoke and mist from the air.
Another method for controlling CNC cutting smoke is to use a ventilation system that draws the smoke and mist away from the work area and out of the building. This can be done by installing ductwork and fans that create negative pressure in the work area, drawing the smoke and mist away and out of the building.
In addition to using smoke and mist collector systems and ventilation systems, it is also important to regularly maintain and clean CNC machines to prevent the buildup of smoke and mist. This can be done by regularly cleaning the machine and its filters, and by using cutting fluids and lubricants that are designed to reduce the amount of smoke and mist generated during cutting.
Overall, controlling CNC cutting smoke is essential to ensuring the health and safety of workers and to maintaining the efficiency and longevity of CNC machines. By using a combination of smoke and mist collector systems, ventilation systems, and regular maintenance and cleaning, it is possible to effectively control CNC cutting smoke and protect workers from its harmful effects.
Cleantek Oil Mist Collector is available in various capacities and designs for easy execution where coolant and oil mist is problem. Our Electrostatic machines are designed to use individually or in combination with 2 or 3 wet machining operations.
Cleantek Mist Extractor completely suck the mist and smoke inside the machine and it will be filtered various filtration process. Filters are designed to change and clean quickly. Our mist collector ensures increased productivity and morale improves by providing a cleaner working environment. Today, we are counted as the prospering Oil Mist Collection System Manufacturer in India. Cleantek offers both Centrifugal Oil Mist Collector and Electrostatic Oil Mist Collector.
Mist Collector Features and Advantages:
- Ultimate efficiency and Filtration Capacity upto 99.9 % @ 0.3 microns and submicron particles
- Electrostatic precipitation air cleaning design
- Easy Maintenance
- Heavy Duty Construction
- Low Operation Cost
- Low Noise Level
- Easy Spares Availability
- After Sales Service Support
Mist Collector Manufacturers:
We are the leading high efficiency oil mist collector manufacturers in India to extract the oil fume, Oil smoke and oil mist from CNC machines. We manufacturing and exporting Oil mist collector, centralized Oil Mist fume and dust Collection systems. Dirty CNC coolant Mist contains harmful biocides, chemicals, emulsifiers, corrosion inhibitors, anti-foaming agents. It is dangerous for workers and this produce skin irritation, eye irritation etc. We are the leading oil mist collector manufacturers for CNC machine to control air pollution in working atmosphere. It is available in various suction capacities and designs for easy execution where coolant and oil mist is problem.
Our Next Generation Electrostatic Oil mist Collectors constructed with multiple filtration stages and maintain hygienic indoor air quality standards. Our High Efficiency mist eliminators and mist extractors machines used all kind of CNC machine shops and Machining centres.
Oil mist can cause slippery floors and deposited on machines, walls, ceilings and electronic circuit boards, creating an unpleasant and high-maintenance working environment. We are one of the best mist collector and service support company in India.
Advantages of Mist Eliminators:
Mist Collector collects and removes the dangerous mist, fume keeps the air fresh ,pollution free work area ,clean in the workshop, and even helps prolong the maintenance period of the machines. Our machines are designed for space saving and energy saving mist collectors. Also we make complete construction with stainless steel mist extractors and flame proof motor attached models.
What is mist collector ?
Mist collector is an oil fume smoke filtration device which is used in CNC wet machining operations. Oil mist fumes is fine micro particles generated when oil reach a high temperature and it evaporates to fume condition. The size of the oil mist depends on the conditions of the heating during the machining operation. Its size between 0.1µm to 3 µm, and returns to the original oil when it condenses by filtration and cooling process.
Latest CNC Machine Tools like high-speed milling, cutting, and grinding machines, while in operation have a lot of cutting heat result in vaporization of lubricating and cooling cutting fluid, causing a large amount of oil mist fume containing toxic harmful is come out. It is a serious threat to workers health and factory Atmosphere. CLEANTEK Manufacturing oil mist collector extract and filter the fume in various CNC machines process. Mist collector filter the debris, metal fine dust, fine oil fumes from CNC mist fume.
How mist collector work ?
In CNC machine During cutting and machining operation coolant or oil is forced on the cutting tool to minimize the temperature and cool down the heat. During that time due to heat oil or coolant converted into fumes. This fumes are very dangerous to workers health. All CNC machining operation are very fast and it is done with enclosed doors. So this fumes are come out suddenly during opening of doors. Which causes operator inhaling this oil fumes and it is going inside his lungs. Here is the trouble starting for workers, they cant able to work properly due to this kind of fumes.
Also this oil fume more toxic to workers health and leads to cancer. Skin irritation, vomiting, fever are some of the problems due to this oil fumes.
Mist collector suck the hazardous oil fume from CNC machine and filter it in four different filtration stages. After that air is come out to the working atmosphere in pure condition. This air is without oil mist , coolant mist ,dust and it is exhausted in the same working shop floor. Cleantek make Electrostatic Fume Mist Extraction System. It remove fine particulate matter such as dust and smoke from the air stream using the force of an induced electrostatic charge.
Electrostatic device that removes suspended dust and oil particles from sucked air and exhaust by applying a high-voltage electrostatic charge and collecting the particles on charged plates. This electrostatic filter unit contains 3 main parts are High voltage power supply unit, Ionizing section, Collection section. This collection system to be cleaned ( Preventive maintenance) periodically as per your usage.
Our Electrostatic models Extracting fume and mist from the CNC machines and will give 99.9 % pure air filtration process. Install a good mist collection system for your each CNC machines and save your workers health.
How Electrostatic filter work with fume ?
We are the Electrostatic Oil Mist Collector manufacturers and design Mist Fume Collector for CNC Machine oil fumes extraction. It is used individually or in combination with 2 or 3 centralized wet machining operations. Our Mist Collector completely suck the mist and smoke inside the machine and it will be filtered various filtration stages. Filters are designed to change and easy to clean quickly. Our system ensures increased productivity and morale improves by providing a cleaner hygienic working environment.
We do small mist collector for small CNC machine process and oil compressor tank oil mist capture applications. Cleantek mist collector suitable for water based or oil based coolant mist and fume collection. Designed for easy to change the Filters quickly. This machine is also called as oil mist eliminators.
Benefits of mist Extractors:
- Keep fume free working environment and happy worker situation.
- Protect oil fume inhaling by workers and keeping health safety
- Oil and dust deposition avoided in costly circuit boards (PCB) and cooling fans. Because it is most important device.
- Oil mist affect air condition system filters, So keeping mist collector it is prevented
- Keeping shop floor safety from oil sticking in floors and walls
Mist fume dangers:
- Eye irritation
- Vomiting and lung damage
- Skin irritation and skin colour changing
- Bad sensation in throat and stomach
- Headaches and fever
- Breath problems
We are leading Mist Collector manufacturers and Design & CNC mist collector Products As following: Our filter removes oil mist and oil smoke, Oil vapors completely from your machine.
- Mist Eliminators
- Oil Spray Mist Extractors
- Oil Mist Fume Extractors
- Oil Fume Killers
- Mechanical Mist Extractor
- Toxic Fume Extractor
- Electrostatic Oil Mist Fume Extractors
Individual Mist Eliminators:
It is directly mounted on the machine or nearby the machine because it is in compact in size and simple maintenance is required. Cost effective system for small CNC shops. Machine contains multi stage filters like prefilter, mist filter, Electrostatic filter and Carbon filter etc. Individual mist collector suitable for parts washing machines, aerospace industry, CNC lathes, CNC machining centres.
Centralized Mist collector:
To extract the oil fumes it is mounted away from the machine shop and connected to multiple CNC machine . It required more power and ducting system. But maintenance is in one place only. Clean the filter periodically in one place. Also filtered oil is directly go to the individual machine sumps. This fume extraction system used in big CNC shop floors. Our efficient mist collector system keep your industry clean and green.
Please call us for study and suitable model for your CNC machines. Our technical team suggest you the efficient model suitable to suit your application. We are support to make fume hood suitable for mist and fume extraction in OEM machinery.
Mist Collector Technical Specifications:
| SN | Description | MC50 | MC100 | MC200 |
| 1 | Motor Power in Kw | 0.37 | 0.75 | 1.5 |
| 2 | Air flow in CMH | 500 | 1000 | 1750 |
| 3 | Filtration type | Mechanical-Centrifugal | Centrifugal | Centrifugal |
| 4 | Filter Stage | 3 Stage | 4 stage | Four Stage |
| 5 | Suction inlet in mm | ∅ 50 | ∅ 100 | ∅ 125 |
| 6 | rpm | 2880 | 2880 | 2880 |
| 7 | weight in kg | 35 | 47 | 55 |
| 8 | Overall Size in mm |
Applications:
- CNC Machine coolant mist collection
- Removing Oil Mist From Machining centres
- PCB Soldering Fume Cleaner
- Smoke Extraction from Machines shops
- Acid Fume Extraction
- Controlling Lead Emissions
- Filtering Flue Gases
- Liquid droplet Filtration
The following video how mist collector used in CNC machines.
Mist Collector Videos:
Related Fume Filtration Products:
https://www.cleantekindia.com/product-category/fume-extractor/
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