Portable Welding Fume ExtractorPortable Welding Fume Extractor for Welding Fume Filtration ApplicationsPortable Welding Fume Extractor for Welding fume Filtration and Purification
Welding Fume Extraction
Portable Welding Fume Extractor
Portable Welding Fume Extractor for Welding Fume Filtration Applications
Portable Welding Fume Extractor for Welding fume Filtration and Purification

Cleantek top leading Welding Fume Extractor manufacturer in India. our Portable Welding Fume Extractor with suction arm to collect dust particles and fumes from welding process. CLEANTEK Fume Extractor are manufactured as per the accepted quality standards. Extraction done by using 360 degree rotatable suction arm assures extract the fume easily from the welding process. Assure worker Good health and safety of human resources by removing welding smoke. Additionally, portable Welding Fume Extractor keeps product and production machines contaminant free. We give the time delivery of Portable Welding Fume Extractor at given time frame.

CLEANTEK Welding Fume Extractor Design:
CLEANTEK welding fume extractor is manufactured for heavy duty industrial use to capture the fume at source. Unit attached with a portable wheels frame to move wherever fume extraction is required. Fume extractor consist of 4 stage filtration with modern electrostatic filtration system. This electrostatic filtration requires periodic cleaning only. The Extractor Features four stage filtration and purification. The articulated arm with suction hood is self supporting and quickly positioned at the source of fume emission. System controlled by a control panel operated at 415 V / 50 Hz.

MACHINE FEATURES:

  • CLEANTEK Mobile welding Fume Extractor with Electrostatic Precipitator is specially designed for welding fume filtration applications.
  • Movable arm can be stopped in any position of the three -dimensional space; the workers can work more efficiently.
  • Easy to move one place to another place.
  • Suitable for continuous working without any trouble. CE approved / IP 55 protection induction motor for energy efficiency.
  • High rate of suction airflow and purifying efficiency is more than 99 % and pure air is discharge to workshop atmosphere.
  • Electronic panel board for “Filter cleaning stage” warning.
  • Spark arrester, Multi stage filters and Electrostatic filter is easy to clean.
  • Our Mobile Welding Fume Extractor helps to maintain pollution free atmosphere workshop.

 

Models:

  • Portable Welding Fume Extractor
  • Centralized Welding Fume Extractor

 

Description

Welding Fume Extractor:

We are the top leading portable Welding Fume Extractor Manufacturers India to extract the fume filtration application. In industrial welding process like Mig, Arc, Robotic welding process are produce hazardous fume and very fine dust particles. It is  highly toxic and it should be  exhausted or filtered immediately before breathing of workers.As per OSHA Suggestion welding fume extractor is necessary for all kind of welding process to filter the dust and fumes. Air filtration is most important factor in manufacturing shop floor. Fume Exposure produce different health effects to welders and co-workers. We are the portable welding fume extractor manufacturers in India with after sales service support.

 

Why fume extractor required ?

If over the years you breathe the industrial gases, welding fumes, soldering fume and vapors in large quantities, your health will suffer. So anyone of the air filtration,fume purification, exhaust unit , extraction system, industrial fume extraction system is must for all kind of Welding Fume Process to protect workers health.In every industries welding is common work and most of them dont use of any filtration or exhaust devices. Due to lack of filtration systems workers affected in their health. Do practice with best welding fume extractor unit and keep your good health and pollution free atmosphere.

 

Following effects & health problems by fumes:

  • Chronic lung problems (bronchitis, pneumonia, asthma, emphysema, silicosis,
  • Lung cancer,Cancer of the larynx,Cancer of the urinary tract
  • Skin diseases,Hearing loss & Gastritis, ulcers of the stomach,Kidney damage,Heart disease etc..

To Safeguard above problems from your worker Welding Fume Extractor is necessary.

 

How to filter the welding Fumes?

CLEANTEK Mobile welding fume extractor with High Efficiency Electrostatic Precipitator is specially designed for welding fume filtration applications. Our Electrostatic Fume Extraction System remove fine particulate matter particles such as dust and smoke from the air stream using the force of an induced high voltage electrostatic charge. Our cleantek make electrostatic models filter and clean the air for 99 % from smoke. High danger welding process are Electric Arc , MIG, wire welding, it produces high level toxic substances. This welding process must introduce with extraction and exhaust system.

 

How does Fume Extractor works:

Contaminated fume air is drawn by the suction motor threw the washable stainless steel mesh filter which trap and filter the large dust particles. Then the air pass through fine filter fabric, here fine dust particles are filtered. Remaining air stream pass into the strong electric field (12.5 Kv to 13 Kv) (Ionizing section) where particulate receives an electrical charge. The charged particles then pass into a collector plate section made up of a series of equally spaced parallel plates. Each alternate plate is charged with the same polarity (6 Kv -7Kv) (Collecting section) as the particles, which repel, while attract and collect the contaminants dust.

welding fume filtration

welding fume filtration by electrostatic precipitation device

 

The contaminants dust are held in these plates until they are washed away. Further air pass into the gas phase activated carbon filter. Here the toxic gases are absorbed by the activated carbon filter. This carbon filter to remove contaminants and impurities, using chemical adsorption. Each particle and granule of carbon provides a big large surface area pore structure, allowing contaminants the maximum possible exposure to the active sites within the charcoal filter media. For example

500 g of activated carbon contains a surface area of approximately equal to 100 acres. Then pure air sent out threw Exhaust line.

 

Factors that affect worker exposure to welding fume:

  • Base metal and filler metals used
  • Welding rod composition ratio
  • Type of welding process
  • Location (outdoor, indoor space)
  • Welder work practices
  • Air movement direction
  • Use of ventilation controls
  • So keep the above points to consider during welding work. Prevent from smoke and dust allergies.

 

To prevent exposure:

  • Do Welding in ventilated isolation booths like extractor attached booth
  • Use submerged arc welding instead of flux-core wire welding or use low fume/ Less hazardous welding rods
  • Use engineering controls to capture and remove fumes, gases. Example: downdraft booths, smoke Extractor.
  • Locate welding operations away from other workers like use screens, curtains, or distance from other work stations, aisles
  • Clean base metals to reduce smoke generation.Clean oils, greases, mill scale, and solvents from parts
  • Use the right respiratory protection and a welding helmet and safety glass.
  • Do regular air monitoring in floor areas

 

We manufacturing various models for welding smoke capture , extraction and filtration system in portable and stationary models.Ultra-fine dust is the part of dusts, smokes and mists with a particle size of less than 0.1 µm. Emission rate is very high in electric arc,Laser,MAG, Submerged arc welding operations.

 

To extract the smoke and dust we are making extraction hoods, High volume fume extraction system,various air exhaust and ventilation systems.Our latest air handling and filter technology control the Occupational exposure of dust and fume. For effective air extraction system we are making specially designed impeller fan for more suction capacity with pressure.

Machine Features:

  • Welding fume extractor attached with articulated suction arm can be stopped in any position and rotate in 360 Degree Dimensions.
  • Workers can work more efficiently without disturbance of welding smoke and dust.
  • Heavy duty wheel Attached design and easy to move one place to another working place.
  • Easy to operate and Less Maintenance.
  • Long Lasting strong Construction unit.
  • Suitable for continuous working without any maintenance
  • CE approved and IP 55 protection IE2 Energy Efficient induction motor
  • High rate of suction airflow and purifying efficiency is more than 99 % and pure air is discharge to workshop atmosphere.
  • Electronic indication panel board for “Filter cleaning stage” warning for clean the filters.
  • Spark arrester, Multi stage filters and Electrostatic filter is easy maintenance.
  • Cleanable and reusable Filter Unit.
  • Our Mobile Welding Fume Extractor helps to maintain pollution free atmosphere workshop.

Models Available:

We are the best quality Portable welding fume extractor manufacturers system in India for single welding operation and stationary centralized system for multi point fume extraction.

  • Mobile Welding Fume Extraction
  • Stationary Welding Fume Extraction
  • Wall Mounted Fume Extraction
  • Centralized Fume collection
  • Self supporting articulated suction arm

Technical Specifications:

SNDescriptionFE300 ModelFE500 Model
1Motor Power Capacity2.2 Kw3.7 Kw
2Airflow2200 CMH3500 CMH
3Pressure300 mm of wg500 mm of wg
4Dust & Fume Filtration stage4 Stage4 Stage
5VersionPortable / StationaryPortable /Stationary
6Suction Hose Diameter150 mm150 mm
7Motor ProtectionIP55IP55
8Insulation classFF
9Arm typeSelf adjusted articulated suction arm with 360 degree rotationSelf adjusted articulated suction arm with 360 degree rotation
10Overall Size920 x 745 x 1415 in mm1080 x 1080 x 1925 in mm
11Particle filtration efficiency99.9 %99.9 %
12Weight92 kg99 kg

Welding fume Extractor Video Link:

 

Features

CLEANTEK Mobile Welding Fume Extractor with Electrostatic Precipitatior is specially designed for welding fume filtration applications.

  • Movable arm can be stopped in any position of the three -dimensional space; the workers can work more efficiently.
  • Easy to move one place to another place.
  • Suitable for continous working without any trouble. CE approved induction motor for energy efficiency.
  • High rate of suction airflow and purifying efficiency is more than 99 % and pure air is discharge to workshop atmosphere.
  • Electronic panel board for “Filter cleaning stage” warning.
  • Spark arrester, Multi stage filters and Electrostatic filter is easy to clean.
  • Our Mobile Welding Fume Extractor helps to maintain pollution free atmosphere workshop.
  • Our Mobile Welding Fume Extractor helps to maintain pollution free atmosphere in workshop
  • Mobile / Stationary models available
  • Improves productivity and reduce maintenance
  • 99.9 & % HEPA 3 stage filtration options

Specifications

SNParametersMODEL FE300MODEL FE500
1Motor Power2.2 Kw3.7 Kw
2Airflow1900 / 3000 m3/Hr2200 /  5000 m3/Hr
3Vacuum200 / 50  mm of Wg300 / 100 mm of Wg
4Filtration StageSS Spark Arrester,Pre filter, Activated carbon filter, Electrostatic FilterSS Spark Arrester,Pre filter, Activated carbon filter, Electrostatic Filter
5VersionPortable model with brake wheelsPortable model with brake wheels
6Suction hose Diameter150 mm150 mm
7Filtration efficiency99.90%99.90%
8Insulation classFF
9Motor protectionIP 55IP 55
10Overall Dimensions600 X 610 X 1300610 x 610 X 1300
11Weight125 kg150 kg

Applications

  • Welding fume Filtration,Welding fume Killer system
  • Robotic Welding Fume Extraction
  • Soldering Pot Fume Filtration
  • Laser Fume Filtration
  • Hazardous Fume / Dust Filtration / Odour Removal
  • Medical Lab Gas / Fume / Dust Filtration
  • Pharma lab Dust Filtration
  • Custom Made Ducting With Exhaust Systems
  • Booth Welding Fume Collector
  • Robotic Welding Fume Extractors
  • Oil Fume Extraction and Filtration
  • Oil Fume Killers
  • Centralized multi point Fume Extractor
  • Toxic Fume Extractor
  • Electrostatic Oil Mist Fume Extractors
  • Portable Welding Fume Extractor
  • Soldering Fume Extractors
  • All kind Fume Control System
  • Wall Mounted Fume Extraction
  • Articulated Suction Arm with 360 Degree Rotatable to extract the Fumes
  • Custom Made Mobile Type Fume Capturing Flexible Arm Unit

Models

  • Portable Welding Fume Extractor
  • Stationary Welding Fume Extractor
  • Wall Mounted Welding Fume Extractor
  • Centralized Welding Fume Extractor
  • Custom Made Fume Exhaust System